Tag Archives: agriculture

China wholesaler Conveyor Agriculture Chain Roller Chain with Scraper

Product Description

Product Description

 

Drop Forged Chains “Y” Serial

 

FEATURES

• It consists of forged steel links, which can be equipped with various plastic or steel scrapers. The connection pin between these links is in a circlip version.
• Special heat treated alloy steel,drop forged and precision machined, with case hardened.
• High strength, strong load-carrying capability.
• Extremely hard exterior surface and superior wear
resistance.

TECHNICAL SPECIFICATIONS

Model P
(mm)
H
(mm)
B
(mm)
D
(mm)
b
(mm)
T
(mm)
Breaking Load
(Min.)
Material
P100 100 30 33 14 15.5 13 140KN 40Cr
P125-B 125 35 34 17 17 8 150KN 40Cr
P142 142 50.8 43 25 19 12.2 180KN 20CrMnTi
300KN 40Cr
P142H 142 50 62 25 29 15 280KN 20CrMnTi
460KN 40Cr
P160 160 40 48 20 22.5 20 240KN 40Cr
P200 200 64 50 32 23 15 390KN 40Cr
P200-E 200 45 42 20 20 12.2 200KN 40Cr

Note: Customised sizes and material are available CHINAMFG request

 

Roller Conveyor Chains

FEATURES

• It consists of a combination of inner and outer links. 
• The bush/pin connections between the links are available in a circlip, split pin, or a riveted version. 
• The steel scrapers can be either bent or welded. 
• UHMWPE lights are suggested to attach to the scrapers for more eficiency and high wear resistance.

GLF Type

TECHNICAL SPECIFICATIONS

Model Pitch
(P)
Scraper
Distance
(P1)
Inner
Width
(b)
Plate
Width
(B)
T1 T2 Roller
Dia.
(D)
Bush
Dia.
(D2)
Pin Dia
(D1)
Chain
Width
(L)
E1 E2 Number
of Holes
(n)
d Breaking
Load in
KN
(Min.)
GLF66.675
(6)D×182
66.675 266.7 26 30 6 6 22.23   12.7 182 90 150 4 9 130
GLF66.675
(6)D×215
66.675 266.7 26 30 6 6 22.23   12.7 215 95 195 4 9 130
GLF66.675
(6)D×295
66.675 266.7 26 30 6 6 22.23   12.7 295 95 195 4 9 130
GLF100
(6)D×170
100 200 38 40 6 6 36 21.6 16 170 115   2 9 220
GLF100
(6)D×225
100 200 38 40 6 6 36 21.6 16 225 104 194 4 9 220
GLF100
(6)D×294
100 200 38 40 6 6 36 21.6 16 294 115 245 4 9 220
GLF100
(5)×225
100 200 28 30 5 5 22.23   14.27 225 95 195 4 9 90
GLF125
(8)D×285
125 500 50 50 8 8 32   19.9 285 155 255 4 9 220
GLF125
(6)×235
125 250 32.5 40 6 6 28.58 20 14.27 235 95 195 4 9 170
GLF160
(6)×290
160 320 27 45 6 6 32 20 14.27 290 193   2 9 193

GLR Type

TECHNICAL SPECIFICATIONS

Model Pitch
(P)
Scraper
Distance
(P1)
Inner
Width
(b)
Plate
Width
(B)
T1 T2 Roller
Dia.
(D)
Bush
Dia.
(D2)
Pin Dia
(D1)
Chain
Width
(L)
E1 E2 Number
of Holes
(n)
d Breaking
Load in
KN
(Min.)
GLR66.675 66.675 266.7 27.5 30 6 6 24   13 130 102 32 4 9 90
GLR100 100 200 38 40 6 6 36 21.6 16 130 102 32 4 9 220

 

 
Other products of our conveyor parts:

 

Could you please send me inquiry for details?

 

 

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Material: Steel
Structure: Roller Chain
Surface Treatment: Oxygenation
Transport Package: Pallet
Specification: GLF, GLR
Trademark: Yutung
Samples:
US$ 10/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

conveyor

How do you calculate the maximum allowable tension in a conveyor chain?

The maximum allowable tension in a conveyor chain can be calculated using the following steps:

1. Determine the Chain Pitch:

– Measure the distance between the centers of two consecutive chain pins. This measurement is known as the chain pitch and is typically expressed in inches or millimeters.

2. Determine the Chain Speed:

– Determine the speed at which the conveyor chain will be operating. The chain speed is typically expressed in feet per minute or meters per second.

3. Calculate the Chain Pull:

– Determine the total weight or force that needs to be moved by the conveyor chain. This includes the weight of the conveyed material and any additional loads or forces acting on the chain.

4. Calculate the Required Tension:

– Use the following formula to calculate the required tension:

Tension = (Chain Pull × Chain Speed) / (Chain Pitch × Efficiency)

– The efficiency factor accounts for losses due to friction and other factors and is typically expressed as a decimal between 0 and 1.

5. Determine the Maximum Allowable Tension:

– The maximum allowable tension is determined by the manufacturer’s specifications for the conveyor chain. It is important to consult the manufacturer’s documentation or contact them directly to obtain the maximum allowable tension value.

6. Compare the Required Tension and Maximum Allowable Tension:

– Compare the calculated required tension with the maximum allowable tension. The required tension should be less than or equal to the maximum allowable tension to ensure safe and reliable operation of the conveyor chain.

By following these steps and considering the manufacturer’s specifications, you can accurately calculate the maximum allowable tension in a conveyor chain and ensure that it is within the safe operating limits.

conveyor

What are the different attachment options available for a conveyor chain?

Conveyor chains can be equipped with various types of attachments or accessories to accommodate specific material handling needs. Here are some common attachment options:

1. Cleats or Flights: Cleats or flights are raised sections attached to the conveyor chain to prevent materials from slipping or sliding off the chain. They are commonly used in incline or decline applications or when handling loose or bulk materials.

2. Side Plates or Side Guards: Side plates or side guards are installed along the edges of the conveyor chain to provide containment and prevent materials from spilling or falling off the sides. They are particularly useful when conveying small or irregularly shaped items.

3. Pusher Bars: Pusher bars are extensions mounted on the conveyor chain that can be pneumatically or mechanically actuated to push materials onto a different conveyor line or divert them to a specific location. They are often used for sorting or diverting applications.

4. Hold-Downs or Brackets: Hold-downs or brackets are devices attached to the conveyor chain to secure and stabilize the transported materials. They ensure that the materials remain in a fixed position during the conveying process, especially when encountering vibrations or changes in speed.

5. Guide Rails: Guide rails are installed alongside the conveyor chain to provide guidance and alignment for the materials being conveyed. They help maintain the desired path and prevent lateral movement or misalignment.

6. Magnetic Attachments: Magnetic attachments are used when handling ferrous materials. They allow the conveyor chain to attract and hold magnetic objects, ensuring effective transport and separation.

7. Tooling Plates: Tooling plates are platforms or mounting surfaces attached to the conveyor chain to accommodate specific equipment, such as fixtures, sensors, or robotic arms. They provide a convenient and customizable interface for integrating additional functionalities into the conveyor system.

8. Diverters or Transfer Units: Diverters or transfer units are specialized attachments that enable the seamless transfer of materials from one conveyor line to another, or between different processing stations. They ensure smooth transitions and precise material flow control.

These attachment options offer flexibility and versatility in conveyor chain applications, allowing customization based on the specific requirements of the material being transported or the production process. By selecting the appropriate attachments, conveyor chains can effectively handle a wide range of materials and optimize material flow within a conveyor system.

conveyor

What are the noise levels associated with conveyor chains?

The noise levels associated with conveyor chains can vary depending on several factors:

1. Chain Type: Different types of conveyor chains produce varying noise levels. For example, roller chains tend to generate more noise compared to silent chains or plastic modular chains.

2. Speed: The speed at which the conveyor chain operates can influence the noise level. Higher speeds generally result in increased noise due to the impact and friction between the chain and other components.

3. Chain Condition: The condition of the conveyor chain plays a role in noise generation. Worn-out or improperly maintained chains can produce more noise due to increased friction and vibration.

4. Surrounding Environment: The noise levels can also be affected by the environment in which the conveyor system operates. Factors such as the presence of other machinery, acoustics of the facility, and noise insulation measures can impact the overall noise level.

5. Design and Components: The design of the conveyor system and the choice of components can influence noise levels. Factors such as the use of noise-reducing materials, proper alignment of components, and vibration dampening measures can help reduce noise.

It is important to note that excessive noise levels in the workplace can have adverse effects on the well-being of employees and may require noise control measures to comply with occupational health and safety regulations. Implementing noise reduction strategies like using noise-dampening materials, incorporating proper lubrication, maintaining chain tension, and applying vibration isolation techniques can help minimize the noise associated with conveyor chains.

China wholesaler Conveyor Agriculture Chain Roller Chain with Scraper  China wholesaler Conveyor Agriculture Chain Roller Chain with Scraper
editor by CX 2024-04-23

China Best Sales Conveyor Agriculture Chain Roller Chain with Scraper

Product Description

Drop Forged Chains “Y” Serial

 

FEATURES

• It consists of forged steel links, which can be equipped with various plastic or steel scrapers. The connection pin between these links is in a circlip version.
• Special heat treated alloy steel,drop forged and precision machined, with case hardened.
• High strength, strong load-carrying capability.
• Extremely hard exterior surface and superior wear
resistance.

TECHNICAL SPECIFICATIONS

Model P
(mm)
H
(mm)
B
(mm)
D
(mm)
b
(mm)
T
(mm)
Breaking Load
(Min.)
Material
P100 100 30 33 14 15.5 13 140KN 40Cr
P125-B 125 35 34 17 17 8 150KN 40Cr
P142 142 50.8 43 25 19 12.2 180KN 20CrMnTi
300KN 40Cr
P142H 142 50 62 25 29 15 280KN 20CrMnTi
460KN 40Cr
P160 160 40 48 20 22.5 20 240KN 40Cr
P200 200 64 50 32 23 15 390KN 40Cr
P200-E 200 45 42 20 20 12.2 200KN 40Cr

Note: Customised sizes and material are available CZPT request

 

Roller Conveyor Chains

FEATURES

• It consists of a combination of inner and outer links. 
• The bush/pin connections between the links are available in a circlip, split pin, or a riveted version. 
• The steel scrapers can be either bent or welded. 
• UHMWPE lights are suggested to attach to the scrapers for more eficiency and high wear resistance.

GLF Type

TECHNICAL SPECIFICATIONS

Model Pitch
(P)
Scraper
Distance
(P1)
Inner
Width
(b)
Plate
Width
(B)
T1 T2 Roller
Dia.
(D)
Bush
Dia.
(D2)
Pin Dia
(D1)
Chain
Width
(L)
E1 E2 Number
of Holes
(n)
d Breaking
Load in
KN
(Min.)
GLF66.675
(6)D×182
66.675 266.7 26 30 6 6 22.23   12.7 182 90 150 4 9 130
GLF66.675
(6)D×215
66.675 266.7 26 30 6 6 22.23   12.7 215 95 195 4 9 130
GLF66.675
(6)D×295
66.675 266.7 26 30 6 6 22.23   12.7 295 95 195 4 9 130
GLF100
(6)D×170
100 200 38 40 6 6 36 21.6 16 170 115   2 9 220
GLF100
(6)D×225
100 200 38 40 6 6 36 21.6 16 225 104 194 4 9 220
GLF100
(6)D×294
100 200 38 40 6 6 36 21.6 16 294 115 245 4 9 220
GLF100
(5)×225
100 200 28 30 5 5 22.23   14.27 225 95 195 4 9 90
GLF125
(8)D×285
125 500 50 50 8 8 32   19.9 285 155 255 4 9 220
GLF125
(6)×235
125 250 32.5 40 6 6 28.58 20 14.27 235 95 195 4 9 170
GLF160
(6)×290
160 320 27 45 6 6 32 20 14.27 290 193   2 9 193

GLR Type

TECHNICAL SPECIFICATIONS

Model Pitch
(P)
Scraper
Distance
(P1)
Inner
Width
(b)
Plate
Width
(B)
T1 T2 Roller
Dia.
(D)
Bush
Dia.
(D2)
Pin Dia
(D1)
Chain
Width
(L)
E1 E2 Number
of Holes
(n)
d Breaking
Load in
KN
(Min.)
GLR66.675 66.675 266.7 27.5 30 6 6 24   13 130 102 32 4 9 90
GLR100 100 200 38 40 6 6 36 21.6 16 130 102 32 4 9 220

 

 
Other products of our conveyor parts:

 

Could you please send me inquiry for details?

 

 

Material: Steel
Structure: Roller Chain
Surface Treatment: Oxygenation
Transport Package: Pallet
Specification: GLF, GLR
Trademark: Yutung
Samples:
US$ 10/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

conveyor

How do you calculate the required horsepower for a conveyor chain drive?

The calculation of required horsepower for a conveyor chain drive involves considering various factors related to the conveyor system and the specific application. Here is a step-by-step process:

1. Determine the Total Resistance:

– Calculate the total resistance that the conveyor chain needs to overcome during operation. This includes the resistance due to the load being conveyed, frictional losses, elevation changes, and any other resistances in the system.

2. Convert the Resistance to Equivalent Inertia:

– Convert the total resistance to an equivalent inertia by multiplying it by the square of the chain speed.

3. Calculate the Total Inertia:

– Determine the total inertia of the system by considering the inertia of all the rotating components, such as the conveyor chain, sprockets, and any other driven elements.

4. Determine the Required Torque:

– Calculate the required torque by multiplying the total inertia by the desired acceleration or deceleration rate.

5. Convert Torque to Horsepower:

– Convert the required torque to horsepower by dividing it by the motor speed (in RPM) and multiplying by a conversion factor.

6. Consider Safety Factors and Efficiency:

– Apply safety factors to the calculated horsepower to account for variations, contingencies, and future growth.

– Consider the efficiency of the drive system, including the motor, gearbox, and other transmission components, to ensure accurate power transmission.

It’s important to note that the above calculation method provides an estimate of the required horsepower. Consulting with conveyor system manufacturers, engineers, or industry-specific guidelines is recommended for precise calculations and to ensure the selected conveyor chain drive meets the application requirements.

conveyor

Can a conveyor chain be used in food processing applications?

Yes, a conveyor chain can be used in food processing applications. Conveyor chains play a crucial role in the efficient and hygienic handling of food products throughout the production process. Here are some key points to consider:

1. Food-Grade Materials: Conveyor chains used in food processing applications are typically made from food-grade materials such as stainless steel or plastic. These materials are corrosion-resistant, easy to clean, and comply with food safety regulations.

2. Hygiene Considerations: Food processing environments require high standards of hygiene. Conveyor chains designed for food applications incorporate features such as smooth surfaces, open link designs, and easy disassembly for thorough cleaning. They may also have specialized coatings or treatments to prevent bacterial growth.

3. Sanitary Design: Conveyor chains for food processing applications are designed with minimal crevices or joints to prevent food particles from getting trapped. They may have self-draining capabilities to remove excess fluids or debris.

4. Product Integrity: Conveyor chains in food processing applications ensure gentle handling of delicate food products to avoid damage or contamination. They can be equipped with accessories like cleats, side guards, or modular belt systems to securely hold and transport items of various shapes and sizes.

5. High Temperature and Washdown Capabilities: Some food processing applications require conveyor chains to withstand high temperatures during cooking, baking, or sterilization processes. Specialized chains with heat-resistant materials or coatings are available. Additionally, conveyor chains used in food processing should be capable of withstanding frequent washdowns and cleaning with water or cleaning agents.

6. Compliance with Standards: Conveyor chains used in food processing applications must comply with industry-specific standards such as FDA (Food and Drug Administration) regulations, HACCP (Hazard Analysis Critical Control Point) guidelines, and other food safety certifications.

When selecting a conveyor chain for food processing applications, it is important to consider the specific requirements of the production line, including the type of food being handled, the operating conditions, and the necessary sanitary standards. Proper maintenance and regular cleaning protocols should also be implemented to ensure food safety and product integrity.

conveyor

What factors should be considered when designing a conveyor chain system?

When designing a conveyor chain system, several factors need to be considered to ensure optimal performance and functionality. These factors include:

  • Load Capacity: The load capacity of the conveyor chain system is a critical consideration. It involves determining the maximum weight and size of the materials or products to be conveyed. This information helps in selecting the appropriate chain type, size, and strength to handle the expected load.
  • Speed and Throughput: The desired speed at which the conveyor system needs to operate and the expected throughput of materials are important factors. They influence the selection of chain pitch, sprocket size, and motor power to achieve the desired conveyor speed and material handling capacity.
  • Environmental Conditions: The operating environment plays a crucial role in the design of a conveyor chain system. Factors such as temperature, humidity, dust, corrosive substances, and presence of water or chemicals impact the selection of materials for the chain, sprockets, and other components to ensure durability and resistance to wear and corrosion.
  • Conveyor Layout and Configuration: The layout and configuration of the conveyor system are key considerations. Factors such as available space, conveyor path, incline or decline angles, and any required curves or turns affect the selection of chain type, sprocket arrangement, and overall system design.
  • Maintenance and Accessibility: Easy access for maintenance and servicing is crucial for the longevity and efficient operation of the conveyor chain system. Considering factors such as lubrication points, chain tension adjustment mechanisms, and overall accessibility for inspections and repairs ensures smooth operation and minimizes downtime.
  • Noise and Vibration: The level of noise and vibration generated by the conveyor chain system can impact the working environment. Design considerations such as selecting chain types with low noise characteristics, implementing proper lubrication, and using vibration-damping components help minimize noise and vibration levels.
  • Safety: Safety is of paramount importance in conveyor chain system design. Factors such as guarding, emergency stop systems, proper alignment, and anti-slip measures need to be incorporated to ensure the safety of operators and prevent accidents or injuries.

Considering these factors during the design stage helps in selecting the appropriate conveyor chain type, size, and configuration to meet the specific requirements of the application, ensuring smooth and efficient material handling operations.

China Best Sales Conveyor Agriculture Chain Roller Chain with Scraper  China Best Sales Conveyor Agriculture Chain Roller Chain with Scraper
editor by CX 2023-09-07