Tag Archives: conveyor belt chain

China Standard Steel Chip Conveyor Belt Hinged Chain

Product Description

Introducing the RUIAO Steel Hinged Conveyor Chain Belt by ZheJiang Ruiao Machine Tool Accessories Producing Co., Ltd. This carbon steel belt is perfect for CNC conveyors, offering durability and reliability. Upgrade your chip conveyor system with this high-quality steel chain belt.

Product Description

Steel Plated Chip Conveyor Belt

Steel Plated Chip Conveyor Belt

Our chip conveyor chain from ZheJiang Ruiao Machine Tool Accessories Producing Co., Ltd. offers efficient solutions for mechanical handling challenges. Made from stainless steel 201/304 and A3 steel, it can be customized to meet specific user requirements.

Features:

  • Material: Stainless steel 201/304 and A3 steel
  • Application: Ideal for excluding scraps in various mechanisms, coal mines, and metallurgy equipment

Applications:

The 1.25″ – 1.50″ – 2.50″ Chip Conveyor Belt is perfect for handling parts, stampings, die castings, screws, scrap, chips, turnings, wet or dry materials, in horizontal or elevating systems. It is commonly used in:

  • Small Manufacturers
  • CNC Turning & Milling Centers

Thank you for considering our chip conveyor chain belt. With our own factory, we ensure the most competitive prices for a high-quality product.

 

Width

Pitch

Through Shaft Diameter

Roller Diameter

Steel belt thickness

As customer required

31.75mm

Φ8

Φ19.05

1.0/1.5/2.0mm

As customer required

38.1mm

Φ8

Φ22.23

1.0/1.5/2.0mm

As customer required

50.8mm

Φ10

Φ28.58

1.0/1.5/2.0/3.0mm

As customer required

63.5mm

Φ10

Φ40

1.5/2.0/3.0mm

As customer required

76.2mm

Φ14

Φ44.45

1.5/2.0/2.5mm

As customer required

101.6mm

Φ14

Φ57.15

2.5/3.0/4.0mm

As customer required

150mm

Φ20

Φ57.15

2.5/3.0/4.0mm

Steel Hinged Conveyor Belt Chain Designs

At ZheJiang Ruiao Machine Tool Accessories Producing Co., Ltd., we offer a range of hinged belt designs to suit different operating conditions:

  • Hinged Belt (Standard): Designed for dry materials and chips with a low proportion of coolant.
  • Hinged Belt with Perforations: Ideal for preseparation of coolant in materials with a high proportion of coolant.
  • Hinged Belt Conveyor with Bump: Specifically designed for transporting “sticky” parts.

Our steel hinged conveyor belt chain designs provide exceptional performance and reliability in various industrial applications. Whether you need to handle dry materials, chips, or materials with a high proportion of coolant, we have the right solution for you.

With our hinged belt designs, you can experience efficient material handling, reduced downtime, and improved productivity. The standard hinged belt is perfect for dry materials and chips, while the perforated option ensures effective coolant preseparation. For “sticky” parts, our hinged belt conveyor with a bump guarantees smooth and reliable transportation.

Choose ZheJiang Ruiao Machine Tool Accessories Producing Co., Ltd. for top-quality steel hinged conveyor belt chain designs that meet your specific requirements. Contact us today to learn more!

Detailed Photos

 

 

Application

Packaging & Shipping

Company Profile

Certifications

FAQ

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Type: Steel Belt
Material: A3 Carbon Steel/Galvanized Steel/1Cr13 Steel/SS304
Inside Material: A3 Carbon Steel/Galvanized Steel/1Cr13 Steel/SS304
Feature: Heat-Resistant
Tensile Strength: Strong
Application: Transport Steel Chips Scraps
Samples:
US$ 30/Meter
1 Meter(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

conveyor

What are the considerations for selecting a corrosion-resistant conveyor chain?

When selecting a corrosion-resistant conveyor chain, several considerations should be taken into account to ensure optimal performance and longevity in corrosive environments. Here are the key factors to consider:

– Material Selection:

Choose a conveyor chain material that is resistant to the specific corrosive agents present in the environment. Stainless steel, plastic, and special coatings such as zinc or nickel plating are commonly used for their corrosion resistance properties.

– Corrosion Resistance Ratings:

Review the corrosion resistance ratings of different chain materials and coatings. Look for industry standards such as ASTM or ISO ratings that indicate the material’s resistance to specific corrosive substances or environmental conditions.

– Environmental Factors:

Consider the specific environmental factors that contribute to corrosion, such as humidity, temperature, presence of chemicals or solvents, and exposure to saltwater or acids. Evaluate how these factors may impact the chain’s corrosion resistance requirements.

– Coating or Surface Treatment:

If using a metal chain, consider applying additional coatings or surface treatments to enhance its corrosion resistance. Options may include electroplating, powder coating, or using specialized anti-corrosion coatings.

– Compatibility with Cleaning Methods:

Ensure that the selected chain material is compatible with the cleaning methods and chemicals used in the application. Some corrosive-resistant materials may require specific cleaning procedures to maintain their performance and longevity.

– Operational Considerations:

Take into account the load capacity, speed, and operational requirements of the conveyor system. Ensure that the corrosion-resistant chain can withstand the mechanical stresses and operational demands without compromising its corrosion resistance properties.

– Cost-Effectiveness:

Weigh the initial cost and long-term benefits of using a corrosion-resistant conveyor chain. While corrosion-resistant materials may have a higher upfront cost, they can significantly reduce maintenance, replacement, and downtime costs associated with corrosion-related failures.

By considering these factors, you can select a corrosion-resistant conveyor chain that is well-suited for the specific corrosive environment, ensuring reliable and durable performance in applications such as chemical processing, food production, wastewater treatment, or outdoor environments.

conveyor

Can a conveyor chain be used in food processing applications?

Yes, a conveyor chain can be used in food processing applications. Conveyor chains play a crucial role in the efficient and hygienic handling of food products throughout the production process. Here are some key points to consider:

1. Food-Grade Materials: Conveyor chains used in food processing applications are typically made from food-grade materials such as stainless steel or plastic. These materials are corrosion-resistant, easy to clean, and comply with food safety regulations.

2. Hygiene Considerations: Food processing environments require high standards of hygiene. Conveyor chains designed for food applications incorporate features such as smooth surfaces, open link designs, and easy disassembly for thorough cleaning. They may also have specialized coatings or treatments to prevent bacterial growth.

3. Sanitary Design: Conveyor chains for food processing applications are designed with minimal crevices or joints to prevent food particles from getting trapped. They may have self-draining capabilities to remove excess fluids or debris.

4. Product Integrity: Conveyor chains in food processing applications ensure gentle handling of delicate food products to avoid damage or contamination. They can be equipped with accessories like cleats, side guards, or modular belt systems to securely hold and transport items of various shapes and sizes.

5. High Temperature and Washdown Capabilities: Some food processing applications require conveyor chains to withstand high temperatures during cooking, baking, or sterilization processes. Specialized chains with heat-resistant materials or coatings are available. Additionally, conveyor chains used in food processing should be capable of withstanding frequent washdowns and cleaning with water or cleaning agents.

6. Compliance with Standards: Conveyor chains used in food processing applications must comply with industry-specific standards such as FDA (Food and Drug Administration) regulations, HACCP (Hazard Analysis Critical Control Point) guidelines, and other food safety certifications.

When selecting a conveyor chain for food processing applications, it is important to consider the specific requirements of the production line, including the type of food being handled, the operating conditions, and the necessary sanitary standards. Proper maintenance and regular cleaning protocols should also be implemented to ensure food safety and product integrity.

conveyor

What are the maintenance requirements for a conveyor chain?

Maintaining a conveyor chain is essential to ensure its smooth operation and prolong its lifespan. Here are some key maintenance requirements for a conveyor chain:

  • Regular Cleaning: Clean the conveyor chain regularly to remove dirt, debris, and contaminants that can contribute to chain wear and reduce performance. Use appropriate cleaning agents and tools to avoid damaging the chain.
  • Lubrication: Apply the recommended lubricant to the conveyor chain according to the manufacturer’s guidelines. Lubrication helps reduce friction, minimize wear, and prevent corrosion.
  • Tension Adjustment: Check the tension of the conveyor chain regularly and adjust it if necessary. Proper tension ensures smooth operation and prevents issues like chain slipping or excessive wear.
  • Inspection: Conduct regular inspections of the conveyor chain to identify any signs of wear, damage, or misalignment. Look for issues such as worn sprockets, elongation, bent or damaged links, and loose connections. Address any problems promptly to prevent further damage.
  • Replace Worn Components: If any components of the conveyor chain, such as links, pins, or sprockets, are excessively worn or damaged, they should be replaced. Using worn components can compromise the chain’s performance and lead to failure.
  • Alignment: Ensure proper alignment of the conveyor chain by checking the alignment of sprockets, idlers, and other components. Misalignment can cause uneven wear and increase the risk of chain failure.
  • Training and Education: Provide proper training to personnel responsible for operating and maintaining the conveyor chain. They should understand the maintenance requirements, safety protocols, and best practices to ensure effective and safe operation.

Following these maintenance requirements will help keep the conveyor chain in optimal condition, minimize downtime, and ensure safe and efficient material handling.

China Standard Steel Chip Conveyor Belt Hinged Chain  China Standard Steel Chip Conveyor Belt Hinged Chain
editor by CX 2024-04-04

China wholesaler Wholesale Stainless Steel Wire Mesh Belt Chain Conveyor Belt Chain for Frozen Food Machinery

Product Description

Stainless Steel Wire Mesh Belt / Chain Conveyor Belt

Product Description

Product Name Conveyor Belt 
Structure  Mesh-Blet
Certifications  ISO 9001: 2008, GB/T19001-2000IDT, Test Report
Work Temp  -40Celsius ~ 90Celsius
Material Feature  Heat Resistant
Material  Stainless Steel, SS304/SS201/carbon steel
Voltage  220V 380V
Surface Treatment  Galvanized, 3% chromium plate, manganese plated
Application  Frozen Food Machinery, Canned Food Machinery, Seafood Machinery, Powder Metallurgy Machinery
 Heat Treatment Machinery, Glass Machinery, Chemical Machinery, General Conveying Machinery, etc.

Products Details

Chain-Driven Metal Mesh Belts

Chain-driven metal mesh belts should be considered whenever timing, transfer, and/or positive belt drive are important … in cases such as travel-up inclines, under heavy loads, for long distances, through quenching liquids, cooking oils, or other slippery conditions.

Chain-driven belts are also the only belts that are self-supporting. They can provide efficient operation in applications where friction-driven belts would not be desirable. Any mesh can be used in a chain-driven construction, but the selection is made on the basis of what is needed to support the product.

Balanced weave should be given first consideration, as it is economical and appropriate for most conditions. Gratex weave provides a closer mesh, while a Duplex weave is a close mesh that also provides strength and a straight-through opening. A conventional weave provides unobstructed openings.

Typical Applications

In food processing, chain-driven belts are used in washing, drying, cooking, freezing, dewatering, and blanching operations. In other applications, metals, electronic parts, chemicals, ceramics, leather, lumber, textiles, rubber, and many other products are moved through a host of processes where the positive drive is needed.

Chain Selection

Chains are normally selected according to the strength and speed required. The most frequently used types of chain for metal mesh conveyors are roller chain, employed for most room-to-medium temperature applications, and pintle chain which is recommended for heavier loads and higher temperatures.

Due to the important and specialized nature of the applications requiring these products, each inquiry is reviewed thoroughly. Our goal is to supply the most suitable belt for your specific application. We strive to provide solutions for each situation, assuring value for our customers. Our engineers and technical support group are involved in every specialty belt inquiry and order.

Product Show

Advantage

More Products

DETAILS ABOUT CHINAMFG CHAIN 

Certifications

Exhibition

Workshop
Application

Packaging Details & Shipping

FAQ
      

1. Are you a manufacturer or trade Company?
We are a factory founded in 1997 with a trade team for international service.

2. What terms of payment do you usually use?
T/T 30% deposit and 70% against document, Western Union, L/C at sight

3. What is your lead time for your goods?
Normally 35 days after confirmed order. 30 days could be available in the low season for some items (during May to July), and 45 days during the new year and hot season ( Jan to March).

4. Samples
For customers who need sample confirmation before ordering, please bear in mind that the following policy will be adopted:
1) All samples are free of charge with a maximum value not exceeding USD 100.
2) The courier cost for the first-time sample sending will be charged by the consignee. We will send the samples with freight to be collected. So please inform your account with FedEx, UPS, DHL, or TNT so that we can proceed promptly.
3) The first-time courier cost will be totally deducted from the contract value of the trial cooperation. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Type: All Sizes
Material: Steel
Inside Material: Polyester
Feature: Oil-Resistant, Acid And Alkali Resistant, Tear-Resistant, Heat-Resistant, Cold-Resistant, Wear-Resistant
Tensile Strength: Common
Structure: Mesh-Blet
Customization:
Available

|

Customized Request

conveyor

How do you ensure proper tensioning and alignment of a conveyor chain?

Proper tensioning and alignment are essential for the efficient and reliable operation of a conveyor chain. Here are the steps to ensure correct tensioning and alignment:

1. Initial Installation:

– Ensure that the conveyor frame and supports are properly aligned and leveled before installing the chain. Any misalignment or unevenness can lead to tensioning and alignment issues.

– Follow the manufacturer’s guidelines and specifications for chain installation. This includes proper placement of sprockets, tensioners, and guides.

2. Tensioning:

– Adjust the tension of the chain to the manufacturer’s recommended specifications. Proper tension prevents excessive sagging or tightness, reducing wear and extending the chain’s life.

– Use tensioning devices, such as adjustable take-up units or tensioning screws, to achieve the desired tension. Refer to the manufacturer’s guidelines for the appropriate method of tensioning for your specific conveyor chain.

– Regularly check and adjust the tension as needed. Factors such as chain wear, load variations, and temperature changes can affect the chain’s tension over time.

3. Alignment:

– Check the alignment of the chain with respect to the sprockets and guides. Misalignment can cause uneven wear, increased friction, and premature failure of the chain.

– Inspect the alignment by visually examining the chain’s path along the sprockets and guides. It should run smoothly without any signs of rubbing or excessive deviation.

– Use alignment tools, such as laser alignment devices or straightedges, to accurately assess and correct any misalignment. Adjust the position of sprockets, guides, and supports as necessary.

4. Regular Maintenance:

– Implement a scheduled maintenance program to regularly inspect and maintain proper tensioning and alignment of the conveyor chain.

– Monitor the chain’s performance, including wear patterns, noise levels, and power consumption, as indicators of potential tensioning or alignment issues.

– Keep the chain clean and free from debris or contaminants that can affect its movement and alignment.

By following these steps and regularly monitoring the tensioning and alignment of the conveyor chain, you can ensure smooth and reliable operation, minimize chain wear, and reduce the risk of unexpected failures.

conveyor

What are the future trends and advancements in conveyor chain technology?

The field of conveyor chain technology is constantly evolving, driven by the need for improved efficiency, productivity, and sustainability. Here are some of the future trends and advancements in conveyor chain technology:

1. Automation and robotics: The integration of conveyor chains with automation and robotics systems is a growing trend. This includes the use of advanced sensors, machine vision, and artificial intelligence to enable autonomous operation, precise positioning, and efficient material handling.

2. Smart and connected systems: Conveyor chains are becoming increasingly connected through the Internet of Things (IoT) technology. This allows for real-time monitoring, data collection, and analysis of various performance parameters such as chain wear, tension, temperature, and energy consumption. Smart systems can optimize maintenance schedules, detect potential failures, and improve overall system efficiency.

3. Lightweight and high-strength materials: The development of lightweight yet high-strength materials is an ongoing focus in conveyor chain technology. Advanced alloys, composites, and engineered plastics offer improved strength-to-weight ratios, reducing energy consumption and increasing the load capacity of conveyor systems.

4. Energy efficiency: Energy efficiency is a key consideration in conveyor chain design. Future advancements aim to minimize power consumption through the use of efficient drive systems, regenerative braking, and smart control algorithms that optimize speed and acceleration profiles. Energy recovery technologies, such as regenerative drives, can also capture and reuse energy during deceleration or braking.

5. Sustainability and environmental friendliness: Conveyor chain technology is moving towards more sustainable and environmentally friendly solutions. This includes the use of eco-friendly materials, improved lubrication techniques to minimize environmental impact, and the adoption of energy-efficient components and systems. Recycling and circular economy concepts are also gaining prominence in the design and manufacturing of conveyor chains.

6. Advanced wear monitoring and predictive maintenance: The future of conveyor chain technology involves advanced wear monitoring systems that can accurately predict the remaining useful life of chains and components. This enables proactive maintenance planning and reduces unplanned downtime. Predictive maintenance algorithms analyze data collected from sensors and provide timely alerts for chain replacement or repair.

These are just a few examples of the future trends and advancements in conveyor chain technology. As technology continues to advance, we can expect further innovations that enhance performance, efficiency, reliability, and sustainability in conveyor systems.

conveyor

What are the cost considerations when purchasing a conveyor chain?

When purchasing a conveyor chain, there are several cost considerations that need to be taken into account to ensure an optimal investment and operational efficiency.

1. Initial Cost: The initial cost of the conveyor chain includes the cost of the chain itself, as well as any additional components such as sprockets, attachments, and connecting links. It is important to compare prices from different suppliers and evaluate the overall value for the money.

2. Maintenance and Repair Costs: Consider the long-term maintenance and repair costs associated with the conveyor chain. Some chains may require more frequent lubrication or replacement of components, which can add to the overall operating expenses.

3. Service Life: The service life of the conveyor chain is an essential factor in determining its cost-effectiveness. Chains with longer service life may have a higher initial cost but can result in lower replacement and downtime costs in the long run.

4. Energy Efficiency: Energy consumption is an ongoing cost to consider. Conveyor chains that offer lower friction and efficient power transmission can contribute to energy savings and reduce operating expenses.

5. Maintenance Ease: Consider the ease of maintenance when selecting a conveyor chain. Chains that are easier to clean, inspect, and maintain can reduce labor costs and increase operational efficiency.

6. Compatibility and Integration: Ensure that the selected conveyor chain is compatible with the existing conveyor system or equipment. Retrofitting or modifying the system to accommodate a specific chain may incur additional costs.

7. Supplier Support and Warranty: Evaluate the level of technical support provided by the supplier and the warranty coverage offered for the conveyor chain. This can impact the overall cost of ownership and provide peace of mind in case of any unforeseen issues.

It is important to consider these factors holistically and make a cost-benefit analysis based on the specific requirements of the application. Choosing a conveyor chain that aligns with the budget, performance needs, and long-term cost considerations will help optimize the investment and ensure efficient material handling operations.

China wholesaler Wholesale Stainless Steel Wire Mesh Belt Chain Conveyor Belt Chain for Frozen Food Machinery  China wholesaler Wholesale Stainless Steel Wire Mesh Belt Chain Conveyor Belt Chain for Frozen Food Machinery
editor by CX 2024-03-29

China supplier Wholesale Stainless Steel Wire Mesh Belt Chain Conveyor Belt Chain for Frozen Food Machinery

Product Description

Stainless Steel Wire Mesh Belt / Chain Conveyor Belt

Product Description

Product Name Conveyor Belt 
Structure  Mesh-Blet
Certifications  ISO 9001: 2008, GB/T19001-2000IDT, Test Report
Work Temp  -40Celsius ~ 90Celsius
Material Feature  Heat Resistant
Material  Stainless Steel, SS304/SS201/carbon steel
Voltage  220V 380V
Surface Treatment  Galvanized, 3% chromium plate, manganese plated
Application  Frozen Food Machinery, Canned Food Machinery, Seafood Machinery, Powder Metallurgy Machinery
 Heat Treatment Machinery, Glass Machinery, Chemical Machinery, General Conveying Machinery, etc.

Products Details

Chain-Driven Metal Mesh Belts

Chain-driven metal mesh belts should be considered whenever timing, transfer, and/or positive belt drive are important … in cases such as travel-up inclines, under heavy loads, for long distances, through quenching liquids, cooking oils, or other slippery conditions.

Chain-driven belts are also the only belts that are self-supporting. They can provide efficient operation in applications where friction-driven belts would not be desirable. Any mesh can be used in a chain-driven construction, but the selection is made on the basis of what is needed to support the product.

Balanced weave should be given first consideration, as it is economical and appropriate for most conditions. Gratex weave provides a closer mesh, while a Duplex weave is a close mesh that also provides strength and a straight-through opening. A conventional weave provides unobstructed openings.

Typical Applications

In food processing, chain-driven belts are used in washing, drying, cooking, freezing, dewatering, and blanching operations. In other applications, metals, electronic parts, chemicals, ceramics, leather, lumber, textiles, rubber, and many other products are moved through a host of processes where the positive drive is needed.

Chain Selection

Chains are normally selected according to the strength and speed required. The most frequently used types of chain for metal mesh conveyors are roller chain, employed for most room-to-medium temperature applications, and pintle chain which is recommended for heavier loads and higher temperatures.

Due to the important and specialized nature of the applications requiring these products, each inquiry is reviewed thoroughly. Our goal is to supply the most suitable belt for your specific application. We strive to provide solutions for each situation, assuring value for our customers. Our engineers and technical support group are involved in every specialty belt inquiry and order.

Product Show

Advantage

More Products

DETAILS ABOUT CHINAMFG CHAIN 

Certifications

Exhibition

Workshop
Application

Packaging Details & Shipping

FAQ
      

1. Are you a manufacturer or trade Company?
We are a factory founded in 1997 with a trade team for international service.

2. What terms of payment do you usually use?
T/T 30% deposit and 70% against document, Western Union, L/C at sight

3. What is your lead time for your goods?
Normally 35 days after confirmed order. 30 days could be available in the low season for some items (during May to July), and 45 days during the new year and hot season ( Jan to March).

4. Samples
For customers who need sample confirmation before ordering, please bear in mind that the following policy will be adopted:
1) All samples are free of charge with a maximum value not exceeding USD 100.
2) The courier cost for the first-time sample sending will be charged by the consignee. We will send the samples with freight to be collected. So please inform your account with FedEx, UPS, DHL, or TNT so that we can proceed promptly.
3) The first-time courier cost will be totally deducted from the contract value of the trial cooperation.

Type: All Sizes
Material: Steel
Inside Material: Polyester
Feature: Oil-Resistant, Acid And Alkali Resistant, Tear-Resistant, Heat-Resistant, Cold-Resistant, Wear-Resistant
Tensile Strength: Common
Wire Diameter: 0.8-3mm
Customization:
Available

|

Customized Request

conveyor

Can a conveyor chain be used in automotive assembly lines?

Yes, a conveyor chain can be effectively used in automotive assembly lines. Here are the reasons why:

1. Efficient Material Handling:

– Conveyor chains provide a reliable and efficient means of transporting automotive components and parts along the assembly line. They can handle heavy loads and withstand the demanding requirements of automotive manufacturing.

2. Versatility:

– Conveyor chains offer versatility in terms of design and configuration. They can be customized to accommodate various assembly processes, such as body welding, painting, assembly, and final inspection.

3. Precise Positioning:

– Conveyor chains allow precise positioning and synchronization of automotive components, ensuring accurate assembly and alignment during the production process. This helps maintain consistent quality and reduces errors.

4. Automation Integration:

– Conveyor chains can be easily integrated with automation systems in automotive assembly lines. They can work in conjunction with robotic arms, vision systems, and other automated equipment to optimize the production process and improve efficiency.

5. Assembly Line Flexibility:

– Conveyor chains provide flexibility in terms of line configuration and layout. They can be designed to accommodate different assembly line layouts, including straight sections, curves, inclines, and declines, to meet the specific requirements of automotive assembly processes.

6. Space Optimization:

– Conveyor chains help optimize space utilization in automotive assembly plants. They can be designed to navigate around existing equipment and infrastructure, making efficient use of available floor space.

7. Safety:

– Conveyor chains are designed with safety features to protect operators and prevent accidents. Emergency stop controls, guarding, and interlocking mechanisms ensure the safe operation of the assembly line.

8. Increased Production Speed:

– By using conveyor chains, automotive assembly lines can achieve higher production speeds, allowing for faster manufacturing cycles and increased output.

Overall, conveyor chains play a crucial role in enhancing the efficiency, productivity, and safety of automotive assembly lines, contributing to the smooth and streamlined production of vehicles.

conveyor

Can a conveyor chain be used for heavy-duty applications?

Yes, a conveyor chain can be used for heavy-duty applications. Conveyor chains are specifically designed to handle heavy loads and provide reliable transportation in industrial environments.

Here are some factors that make conveyor chains suitable for heavy-duty applications:

1. Robust construction: Conveyor chains are typically made from high-strength materials such as alloy steel, stainless steel, or hardened carbon steel. These materials offer excellent durability and can withstand the heavy loads and harsh operating conditions commonly found in heavy-duty applications.

2. High load-carrying capacity: Conveyor chains are designed to handle significant loads, including heavy products, bulk materials, or large components. The chains are engineered with appropriate pitch, link dimensions, and strength to ensure reliable transport of heavy items.

3. Fatigue resistance: Conveyor chains are built to withstand repetitive stress and fatigue caused by continuous operation under heavy loads. They undergo specific heat treatments and surface hardening processes to enhance their resistance to wear, fatigue, and deformation.

4. Customization options: Conveyor chains can be customized to meet the specific requirements of heavy-duty applications. This includes selecting the appropriate chain type, pitch, attachment design, and surface coating for improved performance and longevity.

5. Compatibility with heavy-duty equipment: Conveyor chains are designed to integrate seamlessly with heavy-duty conveyor systems, including large motors, drives, and supporting structures. This ensures proper power transmission and smooth operation even in demanding environments.

6. Safety features: Conveyor chains for heavy-duty applications often incorporate safety features such as overload protection, emergency stops, and monitoring systems to ensure the safety of operators and prevent damage to the equipment.

It’s important to consult with a qualified engineer or conveyor manufacturer to select the appropriate conveyor chain and system components for the specific heavy-duty application. They can provide guidance on chain selection, system design, and maintenance practices to ensure optimal performance and reliability.

conveyor

What factors should be considered when designing a conveyor chain system?

When designing a conveyor chain system, several factors need to be considered to ensure optimal performance and functionality. These factors include:

  • Load Capacity: The load capacity of the conveyor chain system is a critical consideration. It involves determining the maximum weight and size of the materials or products to be conveyed. This information helps in selecting the appropriate chain type, size, and strength to handle the expected load.
  • Speed and Throughput: The desired speed at which the conveyor system needs to operate and the expected throughput of materials are important factors. They influence the selection of chain pitch, sprocket size, and motor power to achieve the desired conveyor speed and material handling capacity.
  • Environmental Conditions: The operating environment plays a crucial role in the design of a conveyor chain system. Factors such as temperature, humidity, dust, corrosive substances, and presence of water or chemicals impact the selection of materials for the chain, sprockets, and other components to ensure durability and resistance to wear and corrosion.
  • Conveyor Layout and Configuration: The layout and configuration of the conveyor system are key considerations. Factors such as available space, conveyor path, incline or decline angles, and any required curves or turns affect the selection of chain type, sprocket arrangement, and overall system design.
  • Maintenance and Accessibility: Easy access for maintenance and servicing is crucial for the longevity and efficient operation of the conveyor chain system. Considering factors such as lubrication points, chain tension adjustment mechanisms, and overall accessibility for inspections and repairs ensures smooth operation and minimizes downtime.
  • Noise and Vibration: The level of noise and vibration generated by the conveyor chain system can impact the working environment. Design considerations such as selecting chain types with low noise characteristics, implementing proper lubrication, and using vibration-damping components help minimize noise and vibration levels.
  • Safety: Safety is of paramount importance in conveyor chain system design. Factors such as guarding, emergency stop systems, proper alignment, and anti-slip measures need to be incorporated to ensure the safety of operators and prevent accidents or injuries.

Considering these factors during the design stage helps in selecting the appropriate conveyor chain type, size, and configuration to meet the specific requirements of the application, ensuring smooth and efficient material handling operations.

China supplier Wholesale Stainless Steel Wire Mesh Belt Chain Conveyor Belt Chain for Frozen Food Machinery  China supplier Wholesale Stainless Steel Wire Mesh Belt Chain Conveyor Belt Chain for Frozen Food Machinery
editor by CX 2023-10-26

China Hot selling Wholesale Stainless Steel Wire Mesh Belt Chain Conveyor Belt Chain for Frozen Food Machinery

Product Description

Stainless Steel Wire Mesh Belt / Chain Conveyor Belt

Product Description

Product Name Conveyor Belt 
Structure  Mesh-Blet
Certifications  ISO 9001: 2008, GB/T19001-2000IDT, Test Report
Work Temp  -40Celsius ~ 90Celsius
Material Feature  Heat Resistant
Material  Stainless Steel, SS304/SS201/carbon steel
Voltage  220V 380V
Surface Treatment  Galvanized, 3% chromium plate, manganese plated
Application  Frozen Food Machinery, Canned Food Machinery, Seafood Machinery, Powder Metallurgy Machinery
 Heat Treatment Machinery, Glass Machinery, Chemical Machinery, General Conveying Machinery, etc.

Products Details

Chain-Driven Metal Mesh Belts

Chain-driven metal mesh belts should be considered whenever timing, transfer, and/or positive belt drive are important … in cases such as travel-up inclines, under heavy loads, for long distances, through quenching liquids, cooking oils, or other slippery conditions.

Chain-driven belts are also the only belts that are self-supporting. They can provide efficient operation in applications where friction-driven belts would not be desirable. Any mesh can be used in a chain-driven construction, but the selection is made on the basis of what is needed to support the product.

Balanced weave should be given first consideration, as it is economical and appropriate for most conditions. Gratex weave provides a closer mesh, while a Duplex weave is a close mesh that also provides strength and a straight-through opening. A conventional weave provides unobstructed openings.

Typical Applications

In food processing, chain-driven belts are used in washing, drying, cooking, freezing, dewatering, and blanching operations. In other applications, metals, electronic parts, chemicals, ceramics, leather, lumber, textiles, rubber, and many other products are moved through a host of processes where the positive drive is needed.

Chain Selection

Chains are normally selected according to the strength and speed required. The most frequently used types of chain for metal mesh conveyors are roller chain, employed for most room-to-medium temperature applications, and pintle chain which is recommended for heavier loads and higher temperatures.

Due to the important and specialized nature of the applications requiring these products, each inquiry is reviewed thoroughly. Our goal is to supply the most suitable belt for your specific application. We strive to provide solutions for each situation, assuring value for our customers. Our engineers and technical support group are involved in every specialty belt inquiry and order.

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FAQ
      

1. Are you a manufacturer or trade Company?
We are a factory founded in 1997 with a trade team for international service.

2. What terms of payment do you usually use?
T/T 30% deposit and 70% against document, Western Union, L/C at sight

3. What is your lead time for your goods?
Normally 35 days after confirmed order. 30 days could be available in the low season for some items (during May to July), and 45 days during the new year and hot season ( Jan to March).

4. Samples
For customers who need sample confirmation before ordering, please bear in mind that the following policy will be adopted:
1) All samples are free of charge with a maximum value not exceeding USD 100.
2) The courier cost for the first-time sample sending will be charged by the consignee. We will send the samples with freight to be collected. So please inform your account with FedEx, UPS, DHL, or TNT so that we can proceed promptly.
3) The first-time courier cost will be totally deducted from the contract value of the trial cooperation.

Type: All Sizes
Material: Steel
Inside Material: Polyester
Feature: Oil-Resistant, Acid And Alkali Resistant, Tear-Resistant, Heat-Resistant, Cold-Resistant, Wear-Resistant
Tensile Strength: Common
Wire Diameter: 0.8-3mm
Customization:
Available

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Customized Request

conveyor

How does a conveyor chain impact energy efficiency in a system?

A conveyor chain plays a significant role in the energy efficiency of a conveyor system. Here are the ways in which it impacts energy efficiency:

1. Reduced Power Consumption:

– A well-designed conveyor chain with low friction characteristics can minimize power consumption. By reducing the frictional resistance between the chain and the conveyor components, less energy is required to move the chain and transport the materials along the conveyor system.

2. Efficient Power Transmission:

– The design and construction of a conveyor chain contribute to efficient power transmission. Chains with optimized pitch, roller diameter, and sprocket tooth profile ensure smooth and effective power transfer, minimizing energy losses during operation.

3. Proper Chain Tensioning:

– Maintaining proper chain tension is crucial for energy efficiency. An adequately tensioned chain ensures optimal contact between the chain and the sprockets, minimizing slippage and power loss. Regular inspections and adjustments of chain tension help maximize energy efficiency.

4. Alignment and Tracking:

– Proper alignment and tracking of the conveyor chain are essential for energy efficiency. Misaligned or poorly tracked chains can cause increased friction, leading to higher energy consumption. Regular monitoring and adjustment of the chain’s alignment ensure smooth and efficient operation.

5. Regular Maintenance:

– Performing routine maintenance on the conveyor chain, including lubrication, cleaning, and inspection, helps maintain optimal performance and energy efficiency. Adequate lubrication reduces friction and wear, minimizing power losses and extending the chain’s lifespan.

6. System Design Optimization:

– Considering energy efficiency during the design phase of a conveyor system can significantly impact its overall efficiency. Proper selection of conveyor chain components, such as low-friction materials and efficient drive systems, can help minimize energy consumption and improve the system’s energy efficiency.

By employing these practices and utilizing energy-efficient conveyor chain technologies, businesses can reduce energy costs, minimize environmental impact, and enhance the overall sustainability of their operations.

conveyor

How does a conveyor chain contribute to overall production efficiency?

A conveyor chain plays a crucial role in enhancing overall production efficiency in various industries. Here are the ways in which it contributes to efficiency:

1. Continuous Material Flow: A conveyor chain enables continuous and uninterrupted material flow from one point to another. It eliminates the need for manual handling or transportation of goods, reducing downtime and delays in production processes.

2. Increased Throughput: By automating material handling, a conveyor chain enables faster and more efficient movement of goods. It allows for higher throughput and production rates, maximizing the utilization of resources and reducing cycle times.

3. Improved Productivity: With a conveyor chain, employees can focus on value-added tasks rather than manual material handling. This leads to improved productivity as workers can concentrate on more skilled and critical operations.

4. Efficient Resource Allocation: A well-designed conveyor chain system optimizes the utilization of space, allowing for efficient layout and organization of production areas. It helps in streamlining workflow and minimizing wastage of resources such as floor space, manpower, and equipment.

5. Quality Control: Conveyor chains can be integrated with inspection stations or automated processes to ensure quality control at various stages of production. This helps in detecting and rectifying any defects or inconsistencies, reducing the chances of faulty products reaching the market.

6. Reduced Material Handling Costs: By eliminating or minimizing manual material handling, a conveyor chain reduces labor costs associated with transportation, lifting, and carrying of goods. It also minimizes the risk of injuries or accidents related to manual handling.

7. Flexibility and Adaptability: Conveyor chains can be customized to suit specific production requirements. They can be designed to accommodate different types of products, handle various load capacities, and adapt to changes in production demands. This flexibility allows for seamless integration with existing production systems and easy scalability.

8. Safety and Ergonomics: Conveyor chains incorporate safety features such as guards, emergency stop buttons, and interlocks to ensure worker safety. They also promote ergonomic practices by reducing physical strain on workers and minimizing the risk of musculoskeletal injuries.

Overall, a well-designed and properly maintained conveyor chain system enhances production efficiency by optimizing material flow, increasing throughput, improving productivity, reducing costs, ensuring quality control, and prioritizing worker safety.

conveyor

How do you optimize the efficiency of a conveyor chain system?

To optimize the efficiency of a conveyor chain system, several factors should be considered and implemented:

1. System Design: Ensure that the conveyor system is properly designed to minimize energy losses, reduce friction, and optimize material flow. Consider factors such as conveyor length, incline/decline angles, and the number and placement of drive units to achieve efficient operation.

2. Chain Selection: Select the appropriate conveyor chain based on the specific application requirements, such as load capacity, speed, and environmental conditions. Consider factors like chain material, pitch, and strength to ensure optimal performance and longevity.

3. Lubrication: Proper lubrication of the conveyor chain is essential for reducing friction, wear, and power consumption. Choose the right lubricant for the application and regularly maintain the lubrication levels to ensure smooth chain operation.

4. Tensioning and Alignment: Regularly inspect and adjust the tension and alignment of the conveyor chain to prevent excessive slack or tightness. Proper tensioning and alignment help to minimize chain wear, reduce energy losses, and ensure consistent performance.

5. Preventive Maintenance: Implement a regular maintenance program to identify and address potential issues before they escalate. This includes cleaning the chain, inspecting sprockets and guides, replacing worn components, and checking for proper tension and alignment. A well-maintained system reduces downtime and extends the life of the chain.

6. System Monitoring: Utilize monitoring tools such as sensors, cameras, or automated systems to track the performance of the conveyor chain system. Monitoring can provide valuable data on chain tension, alignment, speed, and power consumption, allowing for timely adjustments and optimization.

7. Training and Operator Awareness: Train operators on best practices for operating and maintaining the conveyor chain system. Promote awareness of energy efficiency, proper handling, and safety protocols to ensure optimal system performance.

By considering these factors and implementing appropriate measures, the efficiency of a conveyor chain system can be optimized, leading to improved productivity, reduced energy consumption, and longer chain life.

China Hot selling Wholesale Stainless Steel Wire Mesh Belt Chain Conveyor Belt Chain for Frozen Food Machinery  China Hot selling Wholesale Stainless Steel Wire Mesh Belt Chain Conveyor Belt Chain for Frozen Food Machinery
editor by CX 2023-09-05

China factory industrial Automatic Gearbox transmission Belt Parts *P50.8f59-B China Chain Manufacturer DIN Standard and ISO and ANSI Conveyor Chain with Best Sales

ProductDescription

    ChainNo.

    Pitch   P    mm

            Rollerdiameter d1max mm

Widthbetweeninnerplatesb1min mm

    Pindiameter d2max mm

    Pinlength

Innerplate depth h2max mm

  Platethickness  t/Tmax    mm

    Tensile  strength    kN/Ibf

Averagetensilestrength Qo     kN

Weightpermeter   q kg/m

Lmax mm Lcmax mm
*P50.8F59-B fifty.8 eighteen.four twenty five.four fourteen fifty eight.2 sixty four.7 40 6.four 195./43836 214.5 seven.5

*Bushchain:d1inthetableindicatestheexternaldiameterofthebush.

CONVEYORCHAINDESIGNEDANDMANUFACTUREDFORTHEMOSTDEMXIHU (WEST LAKE) DIS.OFENVIRONMENTS

HangZhouStarMachineTechnologyCo.,ltd. providesthehighestqualitymaterialsandmanufacturingmethodstosuitthemostarduousofconveyorchainapplications -fromthetransportofbiomassfuels,totherecyclingindustry,paper&pulp,cement,steel-operate,thewoodindustryandfoodprocessing.
Ourconveyorchains,sprocketwheelsandattachmentsarecase-hardenedtoachievetheoptimumbalancebetweenstrength,durabilityandresistancetowear.
Ourmanufacturingisfocusedonmetricpitchconveyorchainsthatinclude:
InternationalStandardsDIN8167/ISO1977Mseries
DIN8165/ISO1977FVseries
SMS1968Sseries

CONSTRUCTIONOFTHECHAIN

Twodifferentsizesofrollerchain,showingconstruction.
Therearetwotypesoflinksalternatinginthebushrollerchain.Thefirsttypeisinnerlinks,havingtwoinnerplatesheldtogetherbytwosleevesorbushingsuponwhichrotatetworollers.Innerlinksalternatewiththesecondtype,theouterlinks,consistingoftwoouterplatesheldtogetherbypinspassingthroughthebushingsoftheinnerlinks.The”bushingless”rollerchainissimilarinoperationthoughnotinconstructioninsteadofseparatebushingsorsleevesholdingtheinnerplatestogether,theplatehasa tubestampedintoitprotrudingfromtheholewhichservesthesamepurpose.Thishastheadvantageofremovingonestepinassemblyofthechain.

VARIANTSDESIGN

Layoutofa rollerchain:1.Outerplate,2.Innerplate,3.Pin,4.Bushing,5.Roller
Ifthechainisnotbeingusedfora highwearapplication(forinstanceifitisjusttransmittingmotionfroma hand-operatedlevertoa controlshaftona machine,ora slidingdooronanoven),thenoneofthesimplertypesofchainmaystillbeused.Conversely,whereextrastrengthbutthesmoothdriveofa smallerpitchisrequired,thechainmaybe”siamesed”insteadofjusttworowsofplatesontheoutersidesofthechain,theremaybethree(“duplex”),four(“triplex”),ormorerowsofplatesrunningparallel,withbushingsandrollersbetweeneachadjacentpair,andthesamenumberofrowsofteethrunninginparallelonthesprocketstomatch.Timingchainsonautomotiveengines,forexample,typicallyhavemultiplerowsofplatescalledstrands.

USE

Anexampleoftwo’ghost’sprocketstensioninga triplexrollerchainsystem
Rollerchainsareusedinlow-tomid-speeddrivesataround600to800feetperminutehowever,athigherspeeds,around2,000to3,000feetperminute,V-beltsarenormallyusedduetowearandnoiseissues.
Abicyclechainisa formofrollerchain.Bicyclechainsmayhavea masterlink,ormayrequirea chaintoolforremovalandinstallation.A similarbutlargerandthusstrongerchainisusedonmostmotorcyclesalthoughitissometimesreplacedbyeithera toothedbeltora shaftdrive,whichofferlowernoiselevelandfewermaintenancerequirements.
Thegreatmajorityofautomobileenginesuserollerchainstodrivethecamshaft(s).Veryhighperformanceenginesoftenusegeardrive,andstartingintheearly1960stoothedbeltswereusedbysomemanufacturers.
Chainsarealsousedinforkliftsusinghydraulicramsasa pulleytoraiseandlowerthecarriagehowever,thesechainsarenotconsideredrollerchains,butareclassifiedasliftorleafchains.
Chainsawcuttingchainssuperficiallyresemblerollerchainsbutaremorecloselyrelatedtoleafchains.Theyaredrivenbyprojectingdrivelinkswhichalsoservetolocatethechainontothebar.

SeaHarrierFA.2ZA195front(chilly)vectorthrustnozzle- thenozzleisrotatedbya chaindrivefromanairmotor
Aperhapsunusualuseofa pairofmotorcyclechainsisintheHarrierJumpJet,wherea chaindrivefromanairmotorisusedtorotatethemovableenginenozzles,allowingthemtobepointeddownwardsforhoveringflight,ortotherearfornormalforwardflight,a systemknownasThrust

Wear

Theeffectofwearona rollerchainistoincreasethepitch(spacingofthelinks),causingthechaintogrowlonger.Notethatthisisduetowearatthepivotingpinsandbushes,notfromactualstretchingofthemetal(asdoeshappentosomeflexiblesteelcomponentssuchasthehand-brakecableofa motorvehicle).

Withmodernchainsitisunusualfora chain(otherthanthatofa bicycle)towearuntilitbreaks,sincea wornchainleadstotherapidonsetofwearontheteethofthesprockets,withultimatefailurebeingthelossofalltheteethonthesprocket.Thesprockets(inparticularthesmallerofthetwo)suffera grindingmotionthatputsa characteristichookshapeintothedrivenfaceoftheteeth.(Thiseffectismadeworsebya chainimproperlytensioned,butisunavoidablenomatterwhatcareistaken).Thewornteeth(andchain)nolongerprovidessmoothtransmissionofpowerandthismaybecomeevidentfromthenoise,thevibrationor(incarenginesusinga timingchain)thevariationinignitiontimingseenwitha timinglight.Bothsprocketsandchainshouldbereplacedinthesecases,sincea newchainonwornsprocketswillnotlastlong.Nevertheless,inlessseverecasesitmaybepossibletosavethelargerofthetwosprockets,sinceitisalwaysthesmalleronethatsuffersthemostwear.Onlyinverylight-weightapplicationssuchasa bicycle,orinextremecasesofimpropertension,willthechainnormallyjumpoffthesprockets.

Inindustry,itisusualtomonitorthemovementofthechaintensioner(whethermanualorautomatic)ortheexactlengthofa drivechain(oneruleofthumbistoreplacea rollerchainwhichhaselongated3%onanadjustabledriveor1.5%ona fixed-centerdrive).A simplermethod,particularlysuitableforthecycleormotorcycleuser,istoattempttopullthechainawayfromthelargerofthetwosprockets,whilstensuringthechainistaut.Anysignificantmovement(e.g.makingitpossibletoseethrougha gap)probablyindicatesa chainwornuptoandbeyondthelimit.Sprocketdamagewillresultiftheproblemisignored.Sprocketwearcancelsthiseffect,andmaymaskchainwear.

CHAINSTRENGTH

Themostcommonmeasureofrollerchain’sstrengthistensilestrength.Tensilestrengthrepresentshowmuchloada chaincanwithstandundera one-timeloadbeforebreaking.Justasimportantastensilestrengthisa chain’sfatiguestrength.Thecriticalfactorsina chain’sfatiguestrengthisthequalityofsteelusedtomanufacturethechain,theheattreatmentofthechaincomponents,thequalityofthepitchholefabricationofthelinkplates,andthetypeofshotplustheintensityofshotpeencoverageonthelinkplates.Otherfactorscanincludethethicknessofthelinkplatesandthedesign(contour)ofthelinkplates.Theruleofthumbforrollerchainoperatingona continuousdriveisforthechainloadtonotexceeda mere1/6or1/9ofthechain’stensilestrength,dependingonthetypeofmasterlinksused(press-fitvs.slip-in shape)[citationneeded].Rollerchainsoperatingona continuousdrivebeyondthesethresholdscanandtypicallydofailprematurelyvialinkplatefatiguefailure.

ThestandardminimumultimatestrengthoftheANSI29.1steelchainis12,500x (pitch,ininches)2.X-ringandO-Ringchainsgreatlydecreasewearbymeansofinternallubricants,increasingchainlife.Theinternallubricationisinsertedbymeansofa vacuumwhenrivetingthechaintogether.

CHAINSTHangZhouRDS

Standardsorganizations(suchasANSIandISO)maintainstandardsfordesign,proportions,andinterchangeabilityoftransmissionchains.Forexample,thefollowingTableshowsdatafromANSIstandardB29.1-2011(PrecisionPowerTransmissionRollerChains,Attachments,andSprockets)developedbytheAmericanSocietyofMechanicalEngineers(ASME).Seethereferencesforadditonalinformation.

ASME/ANSIB29.1-2011RollerChainStandardSizesSizePitchMaximumRollerDiameterMinimumUltimateTensileStrengthMeasuringLoad25.
Formnemonicpurposes,belowisanotherpresentationofkeydimensionsfromthesamestandard,expressedinfractionsofaninch(whichwaspartofthethinkingbehindthechoiceofpreferrednumbersintheANSIstandard):
 

WHYCHOOSEUS 

one.     ReliableQualityAssuranceSystem
2.     Cutting-EdgeComputer-ControlledCNCMachines
three.     BespokeSolutionsfromHighlyExperiencedSpecialists 
four.     CustomizationandOEMAvailableforSpecificApplication
5.     ExtensiveInventoryofSparePartsandAccessories
6.     Well-DevelopedWorldwideMarketingNetwork 
7.     EfficientAfter-SaleServiceSystem

Wearenotjusta manufacturerandsupplier,butalsoanindustryconsultant.Weworkpro-activelywithyoutoofferexpertadviceandproductrecommendationsinordertoendupwitha mostcosteffectiveproductavailableforyourspecificapplication.TheclientsweserveworldwiderangefromenduserstodistributorsandOEMs.OurOEMreplacementscanbesubstitutedwherevernecessaryandsuitableforbothrepairandnewassemblies.

Choosing a push chain for a belt conveyor

The push chain is utilized to shift large objects on the conveyor chain. Chains are magnetic, antistatic, high temperature, or chemical resistant, dependent on the software. These varieties of push chains are used in many diverse industries. A typical equipment that makes use of this type of push is a chain hoist. Chain hoists are made to carry hefty loads with minimum energy. Chains are usually utilised to transportation large masses.

roller chain

Whether or not utilizing a roller chain as a push chain or a belt conveyor can be tricky. Regardless of whether it’s a tiny low-pace generate with handbook lubrication or a substantial-speed pump-lubricated travel with a number of sprockets, there are many factors to think about when choosing a roller chain. Very first, you need to consider motor horsepower and rpm. The pace of the motor determines how a lot chain you need. For illustration, if you are making use of a lower-velocity travel, you will want to decide on a minimal-pitch, large-pitch chain. Another factor to contemplate is chain duration – ideally, you can go for an even number of sprockets and chains, but by no means go smaller sized.
The lubrication program is also essential since the lubrication program need to be able to produce sufficient oil. The kind of oil utilized to lubricate a chain depends on its operating surroundings, temperature and pace. Use is induced by force on the bearing, angular sliding of the pins, and rotation of the rollers. There are 5 different types of lubrication methods available, based on the method employed. A higher-good quality carbon steel chain is a key gain when functioning at higher temperatures, as it can withstand greater temperatures.
The materials of development for roller chains vary by software. Usually, the most common components are metal and stainless metal, but at times alloy steels are utilized in meals processing equipment that may have lubrication issues. Nylon and brass are also at times utilised. Some industries require weighty-duty chains. If you need to have an extremely heavy chain, you may want to contemplate a weighty-duty roller chain. If you are not positive which type of chain is ideal for your software, seek advice from an industry skilled.
In contrast to other chains, roller chains are much more efficient from a dimensions and fat standpoint. Whilst resolution chains are helpful in some scenarios, generate chains are much more powerful for soiled work and slipping on tracks. They are generally utilised in design and production. There are other positive aspects to employing a travel chain. They are generally much better than belts, which is a huge reward. So, if you’re wondering which is better, listed here are them:
chain

Multi-strand roller chain

The multi-strand roller chains for travel chains marketplace is predicted to develop at a CAGR of more than 20% in the course of the forecast period of time. Market place studies cover solution demand from customers, source, and value. The report addresses the global market place such as firm profiles, item specifics, and contact information of essential players. It also normally takes into account the profits generated by diverse software locations. The report includes 159 web pages of helpful data and info. It is an essential instrument for anyone associated in push chain production.
The important qualities of multi-strand chains are their electricity scores and allowable bearing region pressures. Power score is an important characteristic that establishes the chain’s ability to transmit a distinct load. Typically, multi-strand chains are rated in the selection of twelve,000 watts per strand. Even so, their capabilities are minimal by url plate fatigue, roller affect tiredness, and use amongst pins and bushings.
Power Sequence chains are best for higher-velocity and higher shock load programs. The chain is designed to give trustworthy power and face up to the rigors of the oil and fuel sector. It utilizes high-strength metal and double-coated rolls. These chains occur in distinct lengths and arrive in two sorts: one-strand and multi-strand. It is best to check with a specialist to discover out which chain best suits your needs.
The world-wide multi-strand roller chains market is anticipated to expand at a CAGR of over 7% for the duration of the forecast period. From 2011 to 2019, the sector is envisioned to grow by almost 6%. Nonetheless, the outlook for this industry is not optimistic, with some businesses encountering negative growth over the past calendar year. Even so, slowing international economic growth and tightening COVID-19 laws are likely to hinder the market place growth.
Although demands fluctuate by application, it need to be remembered that the load on a multi-strand roller chain must not be greater than 1/9 or 1/6 of the tensile strength of the chain. If the load exceeds this threshold, the chainplates will fatigue. This is the major cause why roller chains are high-priced. Even so, this is not often the situation. Multi-strand roller chains are a wonderful thought if you are looking for an affordable and dependable generate chain.

double chain

If you’re seeking for an industrial-grade travel chain, you’ve most likely regarded as a double chain. The chain meshes with the sprockets on either side of the gears. It comes in various types, each with its possess positive aspects and down sides. The CZPT duplex sequence has two times the electricity ability of standard SC duplex chains. This sort of chain is usually very best for new applications. On the other hand, SC double chain chains are the cheapest but have considerably less bodyweight and electrical power capability.
One more option is a triple push chain. This variety of generate chain has an added row of plates and consists of 3 sprockets. Its distinctive style minimizes the bodyweight and affect velocity of the timing chain. It is usually utilised in automotive apps. It is ideal for reduced to medium-load timing apps. It is also available in acoustically optimized variations. Three-quarter inch pitch double chain chains are commonly used in gasoline motor aids and timing drives.
chain

flat best chain

Substantial friction rubber is typically set up on the best or base of a flat leading travel chain to enhance its high friction area and avert interference during aspect bend conveying. The chain plate can be tailored with skinny rubber layer or thick elastic polyurethane rubber in accordance to client requirements. In addition to providing substantial friction, the flat top chain also provides outstanding anti-slip properties for glass bottles.
Quality steel flat prime chain with higher top quality surface area complete and superb use resistance. They have a substantial level of sound reduction and can be utilised in heavy responsibility conveying apps. These chains are available in a selection of alloys this sort of as stainless steel or aluminum. Some versions are created to be quite rugged and previous longer. Aluminum and galvanized steel chains are well-liked choices for these chains.
Flat Prime Travel Chain Conveyors are functional and arrive in an limitless mix of configurations. Drives can be linked end-to-end to type prolonged conveyor traces, while facet-curved flat-best chains are adaptable enough to handle tandem, serpentine or carousel configurations. Regular and heavy responsibility versions are also offered. Flat top chains can be utilised in many various purposes which includes food, drinks and other commodities.
Normal flat prime chains are generally rectangular or L-shaped and developed for use on straight conveyors. In some cases, area constraints may possibly require a U-formed or rectangular conveyor line. For smoother conveying, facet-curved flat-prime chains can be utilized. These chains are paired with typical rectangular chain plates and tall pins for higher load capability. They arrive in diverse widths, including multi-strand chains.

China factory industrial Automatic Gearbox transmission Belt Parts *P50.8f59-B China Chain Manufacturer DIN Standard and ISO and ANSI Conveyor Chain     with Best Sales

China Professional Transmission Belt Parts Wear Resistance P78.11f11 China Industrial Transmission Gear Reducer Conveyor Parts Standard and ISO and ANSI Conveyor Chain near me shop

Solution Description

       Chain No.        Pitch     P       mm                        Roller diameter  d1max  mm Width between internal plates b1min  mm        Pin diameter  d2max  mm        Pin size Inner plate  depth  h2max  mm     Plate thickness   t/Tmax        mm        Tensile   strength        kN/Ibf Average tensile strength  Qo         kN Weight for every meter      q  kg/m
Lmax  mm Lcmax  mm
P78.11F11 78.eleven 31.seventy five 31.seventy five fifteen.88 86.5 86.5 38.one 9.fifty three 161.6/36329 177.eight 11.34

*Bush chain: d1 in the table indicates the external diameter of the bush.

 

CONVEYOR CHAIN Developed AND Manufactured FOR THE MOST DEMXIHU (WEST LAKE) DIS. OF ENVIRONMENTS

HangZhou Star Machine Technology Co.,ltd.  provides the maximum quality resources and manufacturing approaches to suit the most arduous of conveyor chain apps  – from the transport of biomass fuels, to the recycling industry, paper & pulp, cement, steel-operate, the wooden sector and foods processing.
Our conveyor chains, sprocket wheels and attachments are situation-hardened to accomplish the the best possible balance amongst power, toughness and resistance to dress in.
Our manufacturing is concentrated on metric pitch conveyor chains that incorporate:
Worldwide Expectations DIN 8167/ISO 1977 M series
DIN 8165/ISO 1977 FV series
SMS 1968 S collection

Design OF THE CHAIN

Two different sizes of roller chain, demonstrating construction.
There are 2 sorts of hyperlinks alternating in the bush roller chain. The first sort is internal back links, having 2 interior plates held collectively by 2 sleeves or bushings upon which rotate 2 rollers. Inner back links alternate with the second kind, the outer hyperlinks, consisting of 2 outer plates held together by pins passing through the bushings of the inner back links. The “bushingless” roller chain is equivalent in operation though not in development as an alternative of different bushings or sleeves holding the internal plates collectively, the plate has a tube stamped into it protruding from the gap which serves the same function. This has the advantage of getting rid of 1 action in assembly of the chain.

VARIANTS Layout

Layout of a roller chain: 1. Outer plate, 2. Interior plate, 3. Pin, 4. Bushing, 5. Roller
If the chain is not currently being used for a high wear software (for occasion if it is just transmitting motion from a hand-operated lever to a control shaft on a machine, or a sliding door on an oven), then 1 of the less complicated kinds of chain may possibly nevertheless be used. Conversely, exactly where further toughness but the sleek travel of a smaller pitch is needed, the chain could be “siamesed” as an alternative of just 2 rows of plates on the outer sides of the chain, there might be 3 (“duplex”), 4 (“triplex”), or much more rows of plates working parallel, with bushings and rollers in between each and every adjacent pair, and the identical amount of rows of tooth operating in parallel on the sprockets to match. Timing chains on automotive engines, for case in point, usually have a number of rows of plates known as strands.

USE

An example of 2 ‘ghost’ sprockets tensioning a triplex roller chain program
Roller chains are utilised in minimal- to mid-speed drives at around 600 to 800 toes for every moment however, at increased speeds, about 2,000 to 3,000 ft for every moment, V-belts are normally used due to wear and noise problems.
A bicycle chain is a form of roller chain. Bicycle chains could have a master website link, or may possibly need a chain instrument for removing and installation. A similar but larger and therefore more robust chain is utilized on most motorcycles although it is often replaced by either a toothed belt or a shaft push, which offer you lower sounds level and less servicing demands.
The excellent bulk of vehicle engines use roller chains to generate the camshaft(s). Very higher efficiency engines typically use equipment push, and starting up in the early nineteen sixties toothed belts had been used by some manufacturers.
Chains are also utilised in forklifts employing hydraulic rams as a pulley to CZPT and decrease the carriage however, these chains are not deemed roller chains, but are categorised as carry or leaf chains.
Chainsaw chopping chains superficially resemble roller chains but are far more closely related to leaf chains. They are pushed by projecting generate hyperlinks which also serve to find the chain on to the bar.

Sea Harrier FA.2 ZA195 front (chilly) vector thrust nozzle – the nozzle is rotated by a chain generate from an air motor
A possibly abnormal use of a pair of bike chains is in the Harrier Bounce Jet, the place a chain travel from an air motor is utilized to rotate the movable engine nozzles, allowing them to be pointed downwards for hovering flight, or to the rear for standard forward flight, a system acknowledged as Thrust

Use

The effect of wear on a roller chain is to improve the pitch (spacing of the links), causing the chain to increase lengthier. Be aware that this is owing to dress in at the pivoting pins and bushes, not from real stretching of the metal (as does come about to some versatile metal components these kinds of as the hand-brake cable of a motor motor vehicle).

With CZPT chains it is strange for a chain (other than that of a bicycle) to put on right up until it breaks, since a worn chain qualified prospects to the fast onset of wear on the tooth of the sprockets, with final failure currently being the reduction of all the teeth on the sprocket. The sprockets (in specific the scaled-down of the two) undergo a grinding motion that puts a characteristic hook condition into the pushed experience of the teeth. (This influence is manufactured even worse by a chain improperly tensioned, but is unavoidable no make a difference what treatment is taken). The worn teeth (and chain) no lengthier gives smooth transmission of power and this might grow to be obvious from the sounds, the vibration or (in automobile engines making use of a timing chain) the variation in ignition timing noticed with a timing gentle. Equally sprockets and chain must be replaced in these instances, because a new chain on worn sprockets will not previous lengthy. Nonetheless, in less significant instances it may possibly be possible to help save the greater of the 2 sprockets, because it is constantly the smaller sized 1 that suffers the most dress in. Only in really light-weight-weight purposes these kinds of as a bicycle, or in extreme circumstances of poor pressure, will the chain typically soar off the sprockets.

In sector, it is usual to check the motion of the chain tensioner (regardless of whether guide or computerized) or the actual length of a drive chain (1 rule of thumb is to change a roller chain which has elongated 3% on an adjustable drive or 1.5% on a fixed-middle generate). A simpler technique, especially suitable for the cycle or motorcycle consumer, is to attempt to pull the chain away from the bigger of the 2 sprockets, although ensuring the chain is taut. Any considerable motion (e.g. creating it possible to see via a gap) probably indicates a chain worn up to and over and above the restrict. Sprocket damage will outcome if the dilemma is overlooked. Sprocket dress in cancels this influence, and may possibly mask chain wear.

CHAIN Energy

The most typical evaluate of roller chain’s energy is tensile strength. Tensile energy signifies how much load a chain can stand up to underneath a one-time load just before breaking. Just as critical as tensile toughness is a chain’s fatigue energy. The vital variables in a chain’s fatigue power is the high quality of steel used to manufacture the chain, the heat treatment of the chain parts, the quality of the pitch hole fabrication of the linkplates, and the kind of shot furthermore the intensity of shot peen coverage on the linkplates. Other factors can contain the thickness of the linkplates and the layout (contour) of the linkplates. The rule of thumb for roller chain working on a continuous generate is for the chain load to not CZPT a mere 1/6 or 1/9 of the chain’s tensile power, relying on the kind of master backlinks utilized (push-match vs. slip-match)[quotation essential]. Roller chains functioning on a continuous drive outside of these thresholds can and typically do fall short prematurely by way of linkplate exhaustion failure.

The standard minimal supreme energy of the ANSI 29.1 steel chain is twelve,500 x (pitch, in inches)2. X-ring and O-Ring chains greatly lower put on by indicates of inner lubricants, growing chain daily life. The inner lubrication is inserted by indicates of a vacuum when riveting the chain collectively.

CHAIN STHangZhouRDS

Expectations organizations (this sort of as ANSI and ISO) keep specifications for design, dimensions, and interchangeability of transmission chains. For illustration, the subsequent Table shows data from ANSI common B29.1-2011 (Precision Power Transmission Roller Chains, Attachments, and Sprockets) produced by the American Society of Mechanical Engineers (ASME). See the references for additonal data.

ASME/ANSI B29.1-2011 Roller Chain Normal SizesSizePitchMaximum Roller DiameterMinimum Supreme Tensile StrengthMeasuring Load25.
For mnemonic functions, beneath is an additional presentation of key proportions from the identical regular, expressed in fractions of an inch (which was portion of the pondering driving the option of preferred quantities in the ANSI common):
 

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buy drive chain

Getting a generate chain demands a specific comprehension of its traits. This write-up discusses the various sorts of chains offered, such as Silent, Flat-best, and Duplex. By the finish of this article, you ought to have a basic comprehending of what every sort of chain is for. First, below are some simple guidelines to preserve in head when shopping for a chain. To uncover the generate chain that very best fits your requirements, read through on.

roller chain

Selecting the proper roller chain for your travel chain is dependent on a number of variables. Very first, you have to determine the motor horsepower and rpm for the modest drive sprocket. These values ​​determine the dimensions of the chain and the variety of teeth on the travel sprocket. Up coming, you require to figure out the measurement of the conveyor chain, it can be the horizontal, vertical, or curved radius. Dependent on your certain demands, you can also choose between two-strand or three-strand chains.
The roller chain of the generate chain must be appropriately tensioned. It must also have a proper lubrication program. Chain sag should not exceed two to 4 percent of the centre distance (the length in between the two axles). Also, it should not make any abnormal noises or evident difficulties. One of the principal motives for abnormal put on is the measurement of the load. Every chain has a specified maximum functioning load.
The maximum roller chain load have to be less than 1/9 or 6 occasions the tensile power of the travel chain. This sum must not exceed this threshold, as exceeding this stage will end result in chain plate exhaustion. To steer clear of this, you must use a roller chain with a greater amount of strands. Also, for large electrical power specifications, a roller chain with a greater amount of strands is suggested. 1 closing idea for deciding on a drive chain: it ought to not be used when there is a large danger of corrosion or rusting.
The materials utilised to manufacture roller chains differ according to the distinct software. Typical components incorporate metal and stainless steel. Even so, stainless metal is utilised in food processing equipment and other environments that call for lubrication. Brass and nylon are also occasionally used. These factors establish the assortment of appropriate supplies for the push chain. If you are not positive which materials to use, you can check with an market expert. These experts will assist you select the appropriate chain for the job at hand.

mute chain

The design of the silent transmission chain is as follows: the large chain plates 2 are stacked one particular on leading of the other in the direction of the chain size. The connecting rods are related by connecting pins 3. The outermost and central manual plates 4 are mounted to the connecting pins 3 by indicates of rivets. This construction assists reduce friction on the sliding surfaces of the chain. Chainplate 2 of the silent transmission chain is typically produced of stainless steel.
The url plates are created of steel and have a rectangular form with pinholes 41. These guide plates have no teeth but have curved surfaces that guide the silent push chain on the sprockets. In addition, the rear part of the manual plate is increased than the portion of the chainplate. This characteristic increases pitch stability. The present creation is also relevant to silent transmission chains making use of rockers.
When it comes to chain layout, it truly is essential to bear in mind that silent travel chains are frequently used in automotive engines, particularly timing and cam drives. This variety of generate lowers noise and vibration thanks to its minimal engagement angle and hyperlinks engagement with the sprocket. Nevertheless, these programs are not restricted to timing and cam drives they can also be utilised for entrance-wheel energy transmission. For case in point, silent generate chains are developed to resemble these used in NASCAR racing engines.
The design and style of the silent drive chain is based mostly on the composition of the roller chain. Its factors are standardized and created in accordance to pitch. There are single-row and multi-row versions. Peaceful chains, also identified as inverted tooth chains, are shaped to minimize sound from stretching. It truly is also made to decrease the volume of friction caused by small alterations in pitch. Its teeth don’t slide against each and every other, so the chain is smoother and much more sturdy.

flat top chain

One particular of the important elements of the flat leading chainplate system is the hinge pin, which is used to correct the chainplate and is liable for the smooth and successful conveying of the chainplate. There are numerous types of hinge pins, such as single hinge pins and double hinge pins. The single hinge pin is suitable for the chainplate with a small span and tiny bearing potential, and the double hinge pin is suited for the chainplate with a massive span and higher bearing capacity.
The aspect bending flat prime chain is suitable for conveying big and medium workpiece pallets. They can be produced of metal or plastic, every single with its own benefits. Both chainplates are designed to convey material easily. Facet curved flat-top chains can be used on straight conveyors. They have a minimal coefficient of friction and can transport weights up to 1.2 kg/cm. They can also be mixed with Hd profiles.
Flat prime travel chains are normally produced of plastic material and come in two kinds: tabletop chains and buffer chains. They appear in a assortment of widths, but the most common are regular widths, ranging from 3.25 inches to twelve inches. MatTop chains are generally delivered in 10-foot lengths. They appear in diverse variations, but they all have the same simple specs. Tabletop chains are made for standard conveying, even though pad chains are used for certain applications. Reliable top chains are suitable for conveying bulk resources, even though extensive pad chains can handle huge volumes of fluids and/or strong-strong mixtures.
These chain conveyors can be utilised to express, link or lift modest objects. This variety of chain is particularly useful in industries the place the item is hot or greasy. The modular design and style of these chains permits them to be configured in three proportions, producing them suitable for creation modifications and transitions. They also help minimize slack in the chain. Flat leading chains are typically employed in last assembly and mechanical or paint restoration in the automotive sector.

double chain

Aside from the roller chain, an additional type of chain travel is the double generate chain. This variety of chain is composed of a collection of limited cylindrical rollers related with each other by facet hyperlinks and pushed by gears referred to as sprockets. This sort of chain is quite reputable and only requires a tractor with a large rpm PTO. It is created by CZPT and is offered in a lot of different dimensions and finishes.

Self-lubricating chain

Self-lubricating travel chains are the excellent answer for applications that do not require the relubrication of traditional chains. This routine maintenance-free of charge roller chain functions fully warmth-taken care of factors that improve the chain’s tiredness resistance and strength. It truly is sintered alloy bushings are oil-impregnated, decreasing the likelihood of untimely put on and elongation. Its self-lubricating houses improve its durability and function nicely even in difficult-to-reach areas.
CZPT self-lubricating roller chains characteristic preloaded sintered steel bearing pins and oil-impregnated sintered bushings. These chains are fall-in replacements for regular roller chains and run on the identical sprockets as common chains. In addition to currently being servicing-free of charge, self-lubricating roller chains are suitable with most current sprockets and are ideal for demanding programs.
The O-ring chain concept was utilized to build self-lubricating methods. It has two or much more annular grease storage chambers. A self-lubricating bushing roller chain has an oil reservoir amongst its pin chain and the roller chainplate. A grease seal between these two plates isolates the shifting areas and keeps the joints nicely lubricated. O-rings are created of unique nitrile rubber, whose qualities differ by application.
CZPT SLR conveyor chains and CZPT SLR travel chains have rollers on sintered bushings. CZPT SLR chains and SLR conveyor chains are self-lubricating and have a greater doing work load than regular ANSI chains. They may possibly not be interchangeable with other self-lubricating chains from other manufacturers. Self-lubricating push chains are the very best answer for demanding industrial applications necessitating hefty-responsibility, trustworthy conveying.

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