Stainless steel chains are widely used in food processing, pharmaceutical, chemical production, rubber processing, non-ferrous metal smelting, electronic equipment, environmental protection equipment and heat treatment equipment and other fields of mechanical transmission and conveying equipment.
Traction chains are widely used in forklifts, CHINAMFG stackers, textile machinery, parking garages, drilling rigs, aerial work platforms, pipe benders, etc.
Conveyor chain is widely used in food, wood and paper, logistics, packaging machinery, building materials machinery, environmental protection equipment and other industries for material conveying
Drive chains are mainly used to transmit power and are widely used in agricultural machinery, construction machinery, escalator drive, logistics and packaging machinery industries.
Agricultural Machinery Chain
Agricultural machinery chains are mainly used in rice, wheat, corn, cotton and other agricultural machinery to provide driving and conveying functions to realize the mechanization of the whole process of agricultural production from plowing, sowing to harvesting.
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Product Paramenters
Company Profile
SFR Chain Group has been excelling at manufacturing and innovating motorcycle and industrial chain since 1991,always focusing on high quality and innovation to stay in the pole position of the industry.
SFR operates 4 fully owned factories and 1 joint venture, certified by ISO9002, ISO9001 and ISO/TS16949 Quality Management System.
SFR offers over 2000 series, which are exported to over 60 countries all over the World, and are widely used in variety of fields. Such as agricultural machines, motorcycles, metallurgy, wood processing, or food and beverage processing, among others. We at SFR Chain always adhere to the group’s spirit of integrity, efficiency and innovation:”We strive to offer the best products and service to our customers”
SFR is a global professional supplier focusing on chain drive solutions, with famous chain drive brands such as SFR, SUNFUN, MOTOMAX, EP and TVH.
Our commitment to R&D led SFR to establish atable cooperation with several ell-known universities and research institutes in China, as well as setting up an Intelligent Chain Drive Research Center within the group, altogether resulting in its more than 70 patents. This allows us to offer the widest range of power transmission and conveyor chain at the most competitive prices.
Since 1991, it has become a leading company in the chain industry with 5 production bases, about 110,000 square CHINAMFG of factory space, more than 180 patents, more than 2,000 chain varieties, more than 8,000 product specifications,exports to more than 80 countries worldwide. Products are widely used in many fields such as logistics and conveying, food industry, petroleum industry, engineering machinery, lifting equipment, packaging machinery processing, environmental protection equipment, tobacco machinery, etc.
Factory equipment
SFR will continue to increase the investment in manufacturing, R&D, follow the wave of Industry 4.0, continuously improve the company’s technology, product, marketing and brand power, enhance the company’s comprehensive strength, and provide customers with better chain drive solutions.
High-speed punching of industrial chain plates Automatic high-speed punching, high efficiency, high precision, and good sound insulation and environmental protection measures.
Motorcycle chain automatic assembly line The chain automatic assembly line integrates the processes of parts loading, chain assembly, automatic detection, pre-stretching, head riveting, and oiling to achieve the real automatic and efficient agricultural chain automatic assembly.
Automatic assembly line for agricultural chains Using the design of electromechanical integration, the mechanical mold and pneumatic and hydraulic parts are effectively combined together to realize the automatic assembly of complex structure chains.
Testing Machine
SFR Chain currently has 5 manufacturing plants covering over 50,000 square CHINAMFG and employing nearly 1,000 people. We bring in top talent and some of the manufacturing equipment used for manufacturing and inspection to provide the highest quality standards and create effective economies of scale.
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/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Material:
Alloy
Structure:
Roller Chain
Surface Treatment:
Electroplating
Chain Size:
1/2"*11/128"
Feature:
Heat Resistant
Tensile Strength:
3.5-38.8kn
Samples:
US$ 5/Piece 1 Piece(Min.Order)
|
Request Sample
Customization:
Available
|
Customized Request
Can a conveyor chain be used in automotive assembly lines?
Yes, a conveyor chain can be effectively used in automotive assembly lines. Here are the reasons why:
1. Efficient Material Handling:
– Conveyor chains provide a reliable and efficient means of transporting automotive components and parts along the assembly line. They can handle heavy loads and withstand the demanding requirements of automotive manufacturing.
2. Versatility:
– Conveyor chains offer versatility in terms of design and configuration. They can be customized to accommodate various assembly processes, such as body welding, painting, assembly, and final inspection.
3. Precise Positioning:
– Conveyor chains allow precise positioning and synchronization of automotive components, ensuring accurate assembly and alignment during the production process. This helps maintain consistent quality and reduces errors.
4. Automation Integration:
– Conveyor chains can be easily integrated with automation systems in automotive assembly lines. They can work in conjunction with robotic arms, vision systems, and other automated equipment to optimize the production process and improve efficiency.
5. Assembly Line Flexibility:
– Conveyor chains provide flexibility in terms of line configuration and layout. They can be designed to accommodate different assembly line layouts, including straight sections, curves, inclines, and declines, to meet the specific requirements of automotive assembly processes.
6. Space Optimization:
– Conveyor chains help optimize space utilization in automotive assembly plants. They can be designed to navigate around existing equipment and infrastructure, making efficient use of available floor space.
7. Safety:
– Conveyor chains are designed with safety features to protect operators and prevent accidents. Emergency stop controls, guarding, and interlocking mechanisms ensure the safe operation of the assembly line.
8. Increased Production Speed:
– By using conveyor chains, automotive assembly lines can achieve higher production speeds, allowing for faster manufacturing cycles and increased output.
Overall, conveyor chains play a crucial role in enhancing the efficiency, productivity, and safety of automotive assembly lines, contributing to the smooth and streamlined production of vehicles.
What are the benefits of using a modular conveyor chain system?
A modular conveyor chain system offers several benefits in terms of flexibility, efficiency, and ease of maintenance. Here are some key advantages:
1. Versatility: Modular conveyor chains are designed with interlocking modules that can be easily connected and disconnected. This allows for flexibility in configuring the conveyor system according to specific layout requirements, production needs, or space limitations. Modules can be added, removed, or repositioned to accommodate changing production processes or product variations.
2. Customizability: The modular design of the conveyor chain system enables customization to meet specific application requirements. Different types of modules are available, including straight sections, curves, inclines, declines, merges, and diverters. Accessories such as side guides, cleats, or product hold-downs can be easily integrated into the system.
3. Quick Installation and Modification: Modular conveyor chains are designed for easy installation and modification. With their snap-in or snap-on connections, modules can be rapidly assembled or disassembled, reducing downtime during system setup or reconfiguration. This feature also facilitates maintenance, repairs, or future expansions.
4. Enhanced Efficiency: The modularity of the conveyor chain system allows for efficient material handling and optimized workflow. The smooth transfer between modules minimizes product jams or misalignments, ensuring a continuous and consistent flow of materials. The ability to incorporate curves or inclines in the system enables efficient use of floor space and facilitates the movement of products through different elevations.
5. Easy Maintenance: Modular conveyor chain systems are designed for ease of maintenance. Individual modules can be easily accessed and replaced without disassembling the entire system. This reduces maintenance time and costs. Additionally, the open structure of the modules allows for easy cleaning, debris removal, and inspection.
6. Durability and Reliability: Modular conveyor chains are typically made from high-quality materials such as plastic or stainless steel, ensuring durability and long-lasting performance. They are resistant to wear, corrosion, and chemical damage, making them suitable for various industrial environments. The interlocking design provides stability and prevents chain slippage during operation.
7. Safety Features: Modular conveyor chain systems can incorporate safety features such as emergency stop buttons, safety guarding, or sensors for detecting blockages or excessive loads. These features help maintain a safe working environment for operators and protect the integrity of the products being transported.
Overall, a modular conveyor chain system offers versatility, customizability, efficiency, and ease of maintenance. It is a reliable solution for material handling in industries such as manufacturing, packaging, distribution, and logistics.
What are the common causes of conveyor chain failures?
Conveyor chain failures can occur due to various reasons, and identifying the root cause is crucial for preventing future issues. Here are some common causes of conveyor chain failures:
Lack of Lubrication: Insufficient or improper lubrication can lead to increased friction and wear on the chain components, resulting in premature failure.
Excessive Load: Overloading the conveyor chain beyond its rated capacity can cause excessive stress and strain, leading to chain elongation, deformation, or link breakage.
Misalignment: Improper alignment of the conveyor chain can cause uneven loading and excessive wear on specific areas, leading to chain failure.
Environmental Factors: Harsh operating environments, such as high temperatures, corrosive substances, or abrasive materials, can accelerate chain wear and corrosion, leading to failure.
Foreign Objects: The presence of foreign objects or debris on the conveyor system can interfere with the movement of the chain, causing jamming, binding, or chain damage.
Poor Maintenance: Inadequate maintenance practices, such as irregular inspections, failure to address minor issues promptly, or neglecting to replace worn components, can contribute to chain failures.
Incorrect Installation: Improper installation, including incorrect tensioning, misalignment, or using incompatible components, can result in premature chain failure.
Fatigue and Wear: Continuous operation over time can lead to fatigue and wear in the chain, especially in high-speed or heavy-duty applications, resulting in eventual failure.
Regular maintenance, proper lubrication, adequate training for operators, and adherence to manufacturer guidelines can help mitigate these common causes of conveyor chain failures. Conducting routine inspections, promptly addressing issues, and replacing worn components can also significantly extend the life of the conveyor chain.
√ HangZhou CHOHO Industrial Co., Ltd. was founded in 1999. Has become the leader of chain system technology, the first batch of natioal recognized enterprise technology center,national technology innovation demonstration enterprise,and the first A-share listed company in China’s chain drive industry.The securities code is 003033. √ CHOHO has 4 subsidiaries, including testing technology and international trading companies. has 4 factories in HangZhou, Thailand factory, ZheJiang R&D Center and Tokyo R&D Center. In addition, CHOHO ZHangZhoug Industrial zone is expected to be completed & put into operation next year. √ We specialized in producing all kinds of standard chains and special chains, such as Agricultural Chain, Sprocket, Chain Harrow, Tillage Parts,Rice Harvester Chain, GS38 Chain, Roller Chain, Automobile Chain, Motorcycle Chain Industrial Chain and so on.Our partners among world top enterprises, such as LOVOL,JOHN DEERE,NEWHOLLAND, CLASS,AGCO,DEUTZFAHR,HONDA, KUBOTA etc.
Packaging Details:
advanced packaging / convenience package / bulk package / Waterproof bag / PE Bag / Premium cardboard box / Regular cardboard Carton / Neutral Box / Wooden case / Steel Pallets or Customization
We are very close to the port of HangZhou, which saves a lot of logistics costs and transportation time!
We have our own logistics company and transportation department. If you need me to deliver goods to your warehouse or other ports in China, such as ZheJiang Port and ZheJiang Port, we can also do it!
******************************************************* After years of quality practice, CHOHO has formed a unique quality culture and a quality management model that strategically achieves global chain system technology leaders in quality management. *******************************************************
∞ Driven by quality culture and strategy
∞ Implementation of R&D,procurement, production and marketing Digital Quality Management of the Whole Value Chain Cycle
∞ Quality Synergy of the Whole Industry Chain
∞ Achievement chain system technology leader
√ CHOHO has a natural brand awareness. As of January 2571, CHOHO has registered the “CHOHO” trademark in more than 60 countries, including the United States, Japan, the United Kingdom, France, Germany, Russia, Spain, Austria, Belgium, Bulgaria, Croatia, Czech Republic, Denmark, Finland, Greece , Hungary, Ireland, Italy, Netherlands, Poland, Portugal, Romania, Ukraine, Sweden, Australia, Algeria, Egypt, Kenya, Morocco, South Korea, Kazakhstan, Mongolia, Syria, Thailand, Pakistan, India, Brazil, Mexico, Colombia, etc.
CHOHO has been invited to participate in many international exhibitions around the world, including industrial exhibitions, agricultural exhibitions, motorcycle exhibitions, engine exhibitions, such as Hannover Messe, Bologna Fair, Canton Fair ,VIV ASIA and other world famous exhibitions!
COOPERATIVE CLIENT
Broad Customer Channels Market Continues to Develop!
Choho Provide Chain System Solutions for The Global Top 500 and The Enterprises in Various Fields Top 10!
FAQ
1. Are you a Manufacturer or Trade Company? -We are a factory focused on producing and exporting Chains for over 36 years and have a professional international trade team. 2. What terms of payment do you usually use? -T/T term 30% in advance,70% balance before shipment. Show your products and packaging before shipping. 3. What is your lead time for your goods? -Normally 1~45 days depending on order quantity & Spec, Stock can be shipped immediately. 4. Do you attend any Shows? -We attend the Hannover Messe, Bologna Fair, Canton Fair, AMTS, VIV ASIA, CIAME, Motor China, PTC Asia, Frankfurt Auto Parts, and other world-famous exhibitions! 5. Do you offer free samples? -Yes, we can. or you just bear the shipping cost. 6. Is OEM available? -Yes, OEM is available. 7. What are your major products? -Our main products are all kinds of Automobile Chain Systems, Motorcycle Chain Systems, Industrial Chain Systems, Agricultural Chain Systems, Bicycle chain Systems, Saw Chains, and Vessel Chain.
OTHER HOT SELL PRODUCTS
Thx for Reading! To know more about CHOHO, kindly visit
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Material:
Alloy
Structure:
Roller Chain
Surface Treatment:
Polishing
Samples:
US$ 1.99/Meter 1 Meter(Min.Order)
|
Order Sample
A Series Short Pitch Precision Roller Chain Sample
You can apply for a refund up to 30 days after receipt of the products.
How do you calculate the chain pull force in a conveyor chain system?
The chain pull force, also known as the chain tension, is an important parameter to determine in a conveyor chain system. It represents the force required to move the conveyed load along the conveyor. The calculation of chain pull force involves several factors:
1. Weight of the Load: Determine the weight of the load being conveyed. This includes the weight of the product, packaging materials, and any additional equipment or components carried by the conveyor.
2. Friction Coefficients: Identify the friction coefficients between the load and the conveyor components. This includes the friction between the product and the conveyor chain, as well as the friction between the product and the conveyor bed or guides. These coefficients are typically provided by the manufacturer or can be obtained through testing.
3. Incline or Decline Angle: Consider the angle at which the conveyor operates. If the conveyor has an incline or decline, the angle will affect the force required to move the load.
4. Acceleration and Deceleration: Account for any acceleration or deceleration requirements in the conveyor system. If the conveyor needs to start or stop abruptly or if there are changes in speed, these factors will impact the chain pull force.
Once these factors are determined, the chain pull force can be calculated using the following formula:
Chain Pull Force = (Weight of Load + Friction Force) × (1 + Incline or Decline Factor) × (1 + Acceleration or Deceleration Factor)
It’s important to note that the accuracy of the calculation depends on the accuracy of the input values. Therefore, it’s recommended to consult the conveyor manufacturer or an engineering professional to ensure precise calculations and proper sizing of the conveyor chain.
How do you select the appropriate lubricant for a conveyor chain?
Selecting the right lubricant is crucial for maintaining the performance and longevity of a conveyor chain. Here are the key factors to consider when choosing a lubricant:
1. Chain Type and Material: Different conveyor chains may have specific requirements for lubrication based on their construction materials and design. Consult the manufacturer’s recommendations or specifications to determine the lubricant compatibility.
2. Operating Conditions: Consider the operating environment, such as temperature, humidity, and presence of contaminants. For high-temperature applications, choose a lubricant with a higher temperature tolerance. In wet or dusty environments, opt for lubricants that offer excellent resistance to water washout and provide effective protection against contaminants.
3. Load and Speed: Evaluate the load capacity and speed of the conveyor chain. Higher loads and speeds may require lubricants with better film strength and anti-wear properties to reduce friction and prevent premature wear.
4. Lubrication Method: Determine the lubrication method that will be used for the conveyor chain. Lubricants can be applied through drip systems, brushes, spray nozzles, or automatic lubrication systems. Consider the viscosity and consistency of the lubricant to ensure proper application and distribution.
5. Food-Grade Requirements: In food processing or pharmaceutical applications, where direct contact with the product may occur, it’s essential to use food-grade lubricants that meet industry regulations and requirements for safety and hygiene.
6. Maintenance Schedule: Consider the desired maintenance intervals and the lubricant’s longevity. Some lubricants may require more frequent reapplication, while others provide longer-lasting lubrication.
7. Compatibility with Other Materials: Take into account the compatibility of the lubricant with other materials in the conveyor system, such as seals, gaskets, and paints. Ensure that the lubricant does not cause any adverse effects on these components.
It is recommended to consult with lubricant manufacturers or industry experts to select the most suitable lubricant for your specific conveyor chain application. They can provide guidance based on their expertise and knowledge of lubricant formulations and performance characteristics.
What are the maintenance requirements for a conveyor chain?
Maintaining a conveyor chain is essential to ensure its smooth operation and prolong its lifespan. Here are some key maintenance requirements for a conveyor chain:
Regular Cleaning: Clean the conveyor chain regularly to remove dirt, debris, and contaminants that can contribute to chain wear and reduce performance. Use appropriate cleaning agents and tools to avoid damaging the chain.
Lubrication: Apply the recommended lubricant to the conveyor chain according to the manufacturer’s guidelines. Lubrication helps reduce friction, minimize wear, and prevent corrosion.
Tension Adjustment: Check the tension of the conveyor chain regularly and adjust it if necessary. Proper tension ensures smooth operation and prevents issues like chain slipping or excessive wear.
Inspection: Conduct regular inspections of the conveyor chain to identify any signs of wear, damage, or misalignment. Look for issues such as worn sprockets, elongation, bent or damaged links, and loose connections. Address any problems promptly to prevent further damage.
Replace Worn Components: If any components of the conveyor chain, such as links, pins, or sprockets, are excessively worn or damaged, they should be replaced. Using worn components can compromise the chain’s performance and lead to failure.
Alignment: Ensure proper alignment of the conveyor chain by checking the alignment of sprockets, idlers, and other components. Misalignment can cause uneven wear and increase the risk of chain failure.
Training and Education: Provide proper training to personnel responsible for operating and maintaining the conveyor chain. They should understand the maintenance requirements, safety protocols, and best practices to ensure effective and safe operation.
Following these maintenance requirements will help keep the conveyor chain in optimal condition, minimize downtime, and ensure safe and efficient material handling.
√ HangZhou CHOHO Industrial Co., Ltd. was founded in 1999. Has become the leader of chain system technology, the first batch of natioal recognized enterprise technology center,national technology innovation demonstration enterprise,and the first A-share listed company in China’s chain drive industry.The securities code is 003033. √ CHOHO has 4 subsidiaries, including testing technology and international trading companies. has 4 factories in HangZhou, Thailand factory, ZheJiang R&D Center and Tokyo R&D Center. In addition, CHOHO ZHangZhoug Industrial zone is expected to be completed & put into operation next year. √ We specialized in producing all kinds of standard chains and special chains, such as Agricultural Chain, Sprocket, Chain Harrow, Tillage Parts,Rice Harvester Chain, GS38 Chain, Roller Chain, Automobile Chain, Motorcycle Chain Industrial Chain and so on.Our partners among world top enterprises, such as LOVOL,JOHN DEERE,NEWHOLLAND, CLASS,AGCO,DEUTZFAHR,HONDA, KUBOTA etc.
Packaging Details:
advanced packaging / convenience package / bulk package / Waterproof bag / PE Bag / Premium cardboard box / Regular cardboard Carton / Neutral Box / Wooden case / Steel Pallets or Customization
We are very close to the port of HangZhou, which saves a lot of logistics costs and transportation time!
We have our own logistics company and transportation department. If you need me to deliver goods to your warehouse or other ports in China, such as ZheJiang Port and ZheJiang Port, we can also do it!
******************************************************* After years of quality practice, CHOHO has formed a unique quality culture and a quality management model that strategically achieves global chain system technology leaders in quality management. *******************************************************
∞ Driven by quality culture and strategy
∞ Implementation of R&D,procurement, production and marketing Digital Quality Management of the Whole Value Chain Cycle
∞ Quality Synergy of the Whole Industry Chain
∞ Achievement chain system technology leader
√ CHOHO has a natural brand awareness. As of January 2571, CHOHO has registered the “CHOHO” trademark in more than 60 countries, including the United States, Japan, the United Kingdom, France, Germany, Russia, Spain, Austria, Belgium, Bulgaria, Croatia, Czech Republic, Denmark, Finland, Greece , Hungary, Ireland, Italy, Netherlands, Poland, Portugal, Romania, Ukraine, Sweden, Australia, Algeria, Egypt, Kenya, Morocco, South Korea, Kazakhstan, Mongolia, Syria, Thailand, Pakistan, India, Brazil, Mexico, Colombia, etc.
CHOHO has been invited to participate in many international exhibitions around the world, including industrial exhibitions, agricultural exhibitions, motorcycle exhibitions, engine exhibitions, such as Hannover Messe, Bologna Fair, Canton Fair ,VIV ASIA and other world famous exhibitions!
COOPERATIVE CLIENT
Broad Customer Channels Market Continues to Develop!
Choho Provide Chain System Solutions for The Global Top 500 and The Enterprises in Various Fields Top 10!
FAQ
1. Are you a Manufacturer or Trade Company? -We are a factory focused on producing and exporting Chains for over 36 years and have a professional international trade team. 2. What terms of payment do you usually use? -T/T term 30% in advance,70% balance before shipment. Show your products and packaging before shipping. 3. What is your lead time for your goods? -Normally 1~45 days depending on order quantity & Spec, Stock can be shipped immediately. 4. Do you attend any Shows? -We attend the Hannover Messe, Bologna Fair, Canton Fair, AMTS, VIV ASIA, CIAME, Motor China, PTC Asia, Frankfurt Auto Parts, and other world-famous exhibitions! 5. Do you offer free samples? -Yes, we can. or you just bear the shipping cost. 6. Is OEM available? -Yes, OEM is available. 7. What are your major products? -Our main products are all kinds of Automobile Chain Systems, Motorcycle Chain Systems, Industrial Chain Systems, Agricultural Chain Systems, Bicycle chain Systems, Saw Chains, and Vessel Chain.
OTHER HOT SELL PRODUCTS
Thx for Reading! To know more about CHOHO, kindly visit
Material:
Alloy
Structure:
Roller Chain
Surface Treatment:
Polishing
Samples:
US$ 1.99/Meter 1 Meter(Min.Order)
|
Order Sample
A Series Short Pitch Precision Roller Chain Sample
You can apply for a refund up to 30 days after receipt of the products.
Can a conveyor chain be used in extreme temperature environments?
Yes, conveyor chains can be designed and manufactured to withstand extreme temperature environments. The suitability of a conveyor chain for high or low-temperature applications depends on the material composition and construction of the chain.
1. High-Temperature Environments: For applications involving high temperatures, conveyor chains made of heat-resistant materials such as stainless steel or special alloys are commonly used. These chains can withstand elevated temperatures without significant deformation or loss of strength. They are designed to resist oxidation, corrosion, and thermal expansion, ensuring reliable performance in hot environments.
2. Low-Temperature Environments: Similarly, conveyor chains can also be engineered for low-temperature applications. In cold environments, chains made of materials that remain ductile and strong at low temperatures are utilized. These chains are designed to withstand the effects of cold temperatures without becoming brittle or losing their mechanical properties.
It’s important to consult with conveyor chain manufacturers or experts who specialize in extreme temperature applications to select the most suitable chain material and design. They can provide guidance on factors such as material selection, lubrication, and operational considerations to ensure the conveyor chain performs effectively and reliably in extreme temperature environments.
What are the best practices for storing and handling conveyor chains?
Proper storage and handling of conveyor chains are essential to maintain their performance, prevent damage, and prolong their lifespan. Here are some best practices to consider:
1. Clean and dry storage area: Store conveyor chains in a clean and dry environment to prevent the accumulation of dirt, dust, moisture, or contaminants that can affect their performance and cause corrosion.
2. Adequate support: Ensure that the stored conveyor chains are properly supported to prevent excessive bending or deformation. Use pallets, racks, or designated storage containers that can accommodate the weight and length of the chains.
3. Avoid excessive heat or cold: Conveyor chains should be stored in an area with a moderate temperature range to avoid extreme heat or cold that can affect the material properties or lubrication of the chains.
4. Protection against impacts and vibrations: Protect the stored chains from impacts or excessive vibrations that can cause damage or deformation. Use suitable packaging or covers to shield the chains from any potential physical damage.
5. Lubrication: Apply a thin layer of appropriate lubricant to the chains before storage to prevent corrosion and maintain their smooth operation. Follow the manufacturer’s recommendations for lubrication type and quantity.
6. Regular inspections: Periodically inspect the stored conveyor chains to ensure there are no signs of damage, corrosion, or deformation. If any issues are identified, take appropriate actions such as cleaning, lubricating, or replacing the chains.
7. Proper handling techniques: When handling conveyor chains, use appropriate lifting equipment or tools to avoid excessive strain or bending. Avoid dragging or dropping the chains, as this can cause damage to the chain links or attachments.
8. Training and awareness: Provide training to personnel involved in handling and storing conveyor chains to ensure they understand the proper procedures and best practices. Promote awareness of the importance of careful handling and storage to prevent accidents and maintain chain integrity.
By following these best practices, you can ensure the longevity and reliable performance of your conveyor chains, reducing the risk of downtime and costly repairs.
What are the noise levels associated with conveyor chains?
The noise levels associated with conveyor chains can vary depending on several factors:
1. Chain Type: Different types of conveyor chains produce varying noise levels. For example, roller chains tend to generate more noise compared to silent chains or plastic modular chains.
2. Speed: The speed at which the conveyor chain operates can influence the noise level. Higher speeds generally result in increased noise due to the impact and friction between the chain and other components.
3. Chain Condition: The condition of the conveyor chain plays a role in noise generation. Worn-out or improperly maintained chains can produce more noise due to increased friction and vibration.
4. Surrounding Environment: The noise levels can also be affected by the environment in which the conveyor system operates. Factors such as the presence of other machinery, acoustics of the facility, and noise insulation measures can impact the overall noise level.
5. Design and Components: The design of the conveyor system and the choice of components can influence noise levels. Factors such as the use of noise-reducing materials, proper alignment of components, and vibration dampening measures can help reduce noise.
It is important to note that excessive noise levels in the workplace can have adverse effects on the well-being of employees and may require noise control measures to comply with occupational health and safety regulations. Implementing noise reduction strategies like using noise-dampening materials, incorporating proper lubrication, maintaining chain tension, and applying vibration isolation techniques can help minimize the noise associated with conveyor chains.
Standard chains and special chains, such as A or B series chains, roller chains, driving chains, conveyor chains, hoisting chains, agricultural chains, sprockets, gears, wheels and so on.
Series
A series(12.7-50.8mm pitches),B series (9.525-50.8mm pitches)and the heavy series.
Standard links (without attachment) and non-standard links (with attachment).
A1: One-side,one hole cranked attachments. A2: One-side,two holes cranked attachments. K1: Both-side,one hole cranked attachments. K2: Both-side,two hole cranked attachments. D1: One-side,an extended pin on every outer link. D3: One-side,two extended pin on every outer link.
Our Products Advantage
1. Every step from production order to the packing process has a strict quality inspection. 2. We have standard roller chain with 1.5 CHINAMFG (DIN. ANSI.); Non-standard roller chain (customized acording to customer drawings). 3. Export products with high quality and low price. 4.We have a good service before and after-sale.
1.Fast delivery: Standard products can be delivered in as fast as 20 days 2.Good service: timely reply, prompt quotation, responsible for the product 3.High cost performance: can maintain price stability for a certain period of time, bringing greater profits to customers 4.Good quality: production and testing have corresponding supervision to ensure product quality and get high praise from customers 5.OEM service: products can be customized according to drawings and requirements
We are responsible for the ordered products. We are very confident in the products we produce. Of course, if you have any problems after receiving the goods, you can contact us directly. We will confirm and negotiate in time to solve your difficulties.
You can apply for a refund up to 30 days after receipt of the products.
How do you calculate the maximum allowable tension in a conveyor chain?
The maximum allowable tension in a conveyor chain can be calculated using the following steps:
1. Determine the Chain Pitch:
– Measure the distance between the centers of two consecutive chain pins. This measurement is known as the chain pitch and is typically expressed in inches or millimeters.
2. Determine the Chain Speed:
– Determine the speed at which the conveyor chain will be operating. The chain speed is typically expressed in feet per minute or meters per second.
3. Calculate the Chain Pull:
– Determine the total weight or force that needs to be moved by the conveyor chain. This includes the weight of the conveyed material and any additional loads or forces acting on the chain.
4. Calculate the Required Tension:
– Use the following formula to calculate the required tension:
– The efficiency factor accounts for losses due to friction and other factors and is typically expressed as a decimal between 0 and 1.
5. Determine the Maximum Allowable Tension:
– The maximum allowable tension is determined by the manufacturer’s specifications for the conveyor chain. It is important to consult the manufacturer’s documentation or contact them directly to obtain the maximum allowable tension value.
6. Compare the Required Tension and Maximum Allowable Tension:
– Compare the calculated required tension with the maximum allowable tension. The required tension should be less than or equal to the maximum allowable tension to ensure safe and reliable operation of the conveyor chain.
By following these steps and considering the manufacturer’s specifications, you can accurately calculate the maximum allowable tension in a conveyor chain and ensure that it is within the safe operating limits.
Can a conveyor chain be used in food processing applications?
Yes, a conveyor chain can be used in food processing applications. Conveyor chains play a crucial role in the efficient and hygienic handling of food products throughout the production process. Here are some key points to consider:
1. Food-Grade Materials: Conveyor chains used in food processing applications are typically made from food-grade materials such as stainless steel or plastic. These materials are corrosion-resistant, easy to clean, and comply with food safety regulations.
2. Hygiene Considerations: Food processing environments require high standards of hygiene. Conveyor chains designed for food applications incorporate features such as smooth surfaces, open link designs, and easy disassembly for thorough cleaning. They may also have specialized coatings or treatments to prevent bacterial growth.
3. Sanitary Design: Conveyor chains for food processing applications are designed with minimal crevices or joints to prevent food particles from getting trapped. They may have self-draining capabilities to remove excess fluids or debris.
4. Product Integrity: Conveyor chains in food processing applications ensure gentle handling of delicate food products to avoid damage or contamination. They can be equipped with accessories like cleats, side guards, or modular belt systems to securely hold and transport items of various shapes and sizes.
5. High Temperature and Washdown Capabilities: Some food processing applications require conveyor chains to withstand high temperatures during cooking, baking, or sterilization processes. Specialized chains with heat-resistant materials or coatings are available. Additionally, conveyor chains used in food processing should be capable of withstanding frequent washdowns and cleaning with water or cleaning agents.
6. Compliance with Standards: Conveyor chains used in food processing applications must comply with industry-specific standards such as FDA (Food and Drug Administration) regulations, HACCP (Hazard Analysis Critical Control Point) guidelines, and other food safety certifications.
When selecting a conveyor chain for food processing applications, it is important to consider the specific requirements of the production line, including the type of food being handled, the operating conditions, and the necessary sanitary standards. Proper maintenance and regular cleaning protocols should also be implemented to ensure food safety and product integrity.
What industries commonly use conveyor chains?
Conveyor chains are widely used in various industries for efficient material handling and transportation. Here are some of the industries commonly using conveyor chains:
Manufacturing: Conveyor chains are extensively used in manufacturing industries such as automotive, electronics, appliances, and machinery. They facilitate the movement of components, parts, and finished products along assembly lines.
Food and Beverage: The food and beverage industry relies heavily on conveyor chains for conveying and processing food products, including packaging, sorting, and distribution. Conveyor chains in this industry often have specific requirements such as sanitary design and resistance to contaminants.
Logistics and Warehousing: Conveyor chains are integral to logistics and warehousing operations for efficient handling of goods, including sorting, loading, unloading, and distribution. They are commonly used in distribution centers, airports, and postal facilities.
Mining and Quarrying: Conveyor chains play a crucial role in mining and quarrying operations by transporting bulk materials such as coal, ore, gravel, and aggregates. They are designed to withstand heavy loads and harsh environments.
Agriculture: In the agricultural sector, conveyor chains are used for handling crops, grains, seeds, and livestock feed. They are employed in processing plants, grain elevators, and animal feed production facilities.
Automotive: The automotive industry extensively uses conveyor chains in assembly plants for transporting vehicle components, body frames, engines, and other parts throughout the production process.
Pharmaceutical and Healthcare: Conveyor chains are utilized in pharmaceutical and healthcare facilities for the automated movement of medical supplies, pharmaceutical products, and laboratory specimens.
Chemical and Petrochemical: Conveyor chains are employed in chemical and petrochemical industries for the handling of hazardous materials, bulk chemicals, and raw materials during production and storage.
Construction and Building Materials: Conveyor chains are used in construction sites and building material production facilities for conveying materials such as cement, bricks, aggregates, and roofing materials.
These are just a few examples, and conveyor chains are also utilized in many other industries where efficient material handling and transportation are essential for the production and distribution processes.
1. The material shall be 40Cr or above alloy steel 2. All raw materials are customized by large domestic steel plants. Before entering the plant, secondary tests are carried out to ensure stable and controllable product materials. 3. The basic amount of chain parts have realized white motion and CNC-controlled production 4. Mesh belt furnaces, infiltration, high frequency, etc., are used for heat treatment to make the chain plate and shaft sleeve reach the working state. The quenching medium is made of Korean Dragon base oil 5. Professional inspection personnel are assigned to inspect each level to ensure the product quality 6. Over 20 years of operation, we have accumulated a lot of practical experience, especially in the non-standard chain leading city, which enjoys a good reputation in the industry
Related products
Company Profile
The company mainly produces a variety of A and B series of short pitch precision roller chains for transmission, double pitch transmission chains, double pitch conveying roller accessories, short pitch conveying roller chain accessories, stereo garage chains, pin chains, double speed chains, scraper chain, pumping unit chain, sugar machinery particular chain, hollow pin roller chain and sleeve chain, large roller conveying chain and accessories, ZGS38 combine chain and accessories, S-type C-type steel agricultural machinery chain and accessories, conveyor chain, beer and beverage machinery conveyor chain, side bend flat top conveyor chain, brown oil press conveyor chain, etc. – series.
Our company has Ward, Yangli, and other precision stamping equipment. CZPT laser cutting machine, automatic submerged arc welding machine, and other cutting equipment. XH precision leveling equipment, DM high-speed circular saw machine, CNC lathe, heavy double-end square milling machine, and other machining equipment. Fully automatic mesh belt quenching line, well-type gas carburizing furnace, vacuum mold furnace, high-frequency furnace, and other heat treatment equipment, lifting and hanging shot blasting machine barrel, and other surface treatment equipment.
Our company has a CZPT technical force, advanced technology, a short development cycle of new products, and complete and perfect testing. The products are sold all over the world.
Usage:
Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain
Material:
Iron
Surface Treatment:
Oil Blooming
Feature:
Oil Resistant
Chain Size:
1/2"*3/32"
Structure:
Roller Chain
Samples:
US$ 9999/Piece 1 Piece(Min.Order)
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Request Sample
Can a conveyor chain be used in cleanroom environments?
Yes, conveyor chains can be used in cleanroom environments with proper selection and design considerations. Cleanroom environments require stringent control of airborne particles, such as dust, microbes, and contaminants, to maintain high levels of cleanliness. Here are some factors to consider when using a conveyor chain in a cleanroom:
1. Material Selection:
– Choose a conveyor chain made from materials that are compatible with cleanroom requirements. Stainless steel, plastic, or special coatings are commonly used for their clean and non-contaminating properties.
– Avoid materials that generate excessive particles or contaminants, such as certain types of lubricants or chain coatings.
2. Design Considerations:
– Design the conveyor chain system to minimize particle generation. This includes smooth surfaces, rounded edges, and avoiding areas that can trap or accumulate particles.
– Use sealed or enclosed chain designs to prevent the release of lubricants or contaminants.
– Consider the integration of additional features, such as covers or guards, to further protect the chain and prevent particle ingress.
3. Cleaning and Maintenance:
– Establish a cleaning and maintenance protocol specific to the cleanroom environment. This may include regular cleaning and sanitization procedures to maintain cleanliness standards.
– Use cleaning agents and procedures that are approved for cleanroom use and do not introduce contaminants.
– Regularly inspect the conveyor chain system for any signs of wear, damage, or contamination. Promptly address any issues to ensure the chain’s reliability and cleanliness.
4. Compliance with Cleanroom Standards:
– Ensure that the conveyor chain system meets the cleanliness and particle generation requirements of the specific cleanroom standards or classifications in which it will be used.
– Comply with relevant industry guidelines and regulations, such as ISO standards, when selecting and using conveyor chains in cleanroom environments.
By considering these factors and implementing proper material selection, design considerations, cleaning protocols, and compliance with cleanroom standards, a conveyor chain can be effectively used in cleanroom environments while maintaining the required cleanliness levels.
What are the factors to consider when selecting the pitch of a conveyor chain?
When selecting the pitch of a conveyor chain, several factors need to be considered to ensure optimal performance and efficiency. Here are the key factors:
1. Load Capacity: The pitch of the conveyor chain should be selected based on the anticipated load capacity of the system. Consider the weight and size of the conveyed materials to ensure the chain can handle the required load without exceeding its capacity.
2. Speed and Application: The operating speed of the conveyor system and the specific application play a role in determining the pitch. Higher speeds may require smaller pitch chains to maintain smooth and reliable operation.
3. Conveyor Length: The length of the conveyor system affects the selection of the chain pitch. Longer conveyors may require larger pitch chains to distribute the load and reduce tension on individual chain links.
4. Space Constraints: Consider the available space for the conveyor system. Smaller pitch chains may be preferred in applications with limited space to minimize the overall footprint of the conveyor.
5. Wear and Maintenance: The pitch selection should also consider the anticipated wear and maintenance requirements. Smaller pitch chains often provide better wear resistance and may require less frequent lubrication and maintenance.
6. Speed Regulation: If the conveyor system requires speed regulation or precise positioning, the pitch selection should align with the control capabilities of the drive system. Smaller pitch chains can offer finer control and accuracy.
7. Compatibility: Ensure that the selected pitch is compatible with other components of the conveyor system, including sprockets, guides, and attachments. They should be designed to work together smoothly and efficiently.
8. Application Environment: Consider the environmental conditions in which the conveyor will operate. Factors such as temperature, humidity, corrosive substances, or abrasive materials may influence the choice of chain pitch and material to ensure durability and longevity.
By considering these factors, you can select the appropriate pitch for the conveyor chain, ensuring optimal performance, longevity, and reliable operation of the system.
What are the cost considerations when purchasing a conveyor chain?
When purchasing a conveyor chain, there are several cost considerations that need to be taken into account to ensure an optimal investment and operational efficiency.
1. Initial Cost: The initial cost of the conveyor chain includes the cost of the chain itself, as well as any additional components such as sprockets, attachments, and connecting links. It is important to compare prices from different suppliers and evaluate the overall value for the money.
2. Maintenance and Repair Costs: Consider the long-term maintenance and repair costs associated with the conveyor chain. Some chains may require more frequent lubrication or replacement of components, which can add to the overall operating expenses.
3. Service Life: The service life of the conveyor chain is an essential factor in determining its cost-effectiveness. Chains with longer service life may have a higher initial cost but can result in lower replacement and downtime costs in the long run.
4. Energy Efficiency: Energy consumption is an ongoing cost to consider. Conveyor chains that offer lower friction and efficient power transmission can contribute to energy savings and reduce operating expenses.
5. Maintenance Ease: Consider the ease of maintenance when selecting a conveyor chain. Chains that are easier to clean, inspect, and maintain can reduce labor costs and increase operational efficiency.
6. Compatibility and Integration: Ensure that the selected conveyor chain is compatible with the existing conveyor system or equipment. Retrofitting or modifying the system to accommodate a specific chain may incur additional costs.
7. Supplier Support and Warranty: Evaluate the level of technical support provided by the supplier and the warranty coverage offered for the conveyor chain. This can impact the overall cost of ownership and provide peace of mind in case of any unforeseen issues.
It is important to consider these factors holistically and make a cost-benefit analysis based on the specific requirements of the application. Choosing a conveyor chain that aligns with the budget, performance needs, and long-term cost considerations will help optimize the investment and ensure efficient material handling operations.
Lifting and rigging chain has been 1 of the most popular rigging products on the market for many years, mainly due to its strength, durability, and ease of use. All our alloy steel rigging and lifting chain is heat treated to offer industry leading load capacity and durability. Some steel rigging chains are approved for overhead lifting, while others are not, so it is important to always know what type of lifting chain your specific rigging application requires G80 alloy steel lifting chain
Specifications sheet as belows:
Size(mm)
Inside Width(mm)
Outside Width(mm)
Approx Weight KG/M
W.L.L. Ton
Test Load KN
B.L. KN
6 x 18
7.5
21.0
0.79
1.1
27
45.2
7 x 21
9.0
24.5
1.07
1.5
37
61.6
8 x 24
10.0
28.0
1.38
2.0
48
80.4
10 x 30
12.5
35.0
2.20
3.2
76
125
12 x 36
15.0
42.0
3.10
4.6
109
181
13 x 39
16.3
46.0
3.80
5.0
128
214
16 x 48
20.0
56.0
5.63
8.0
192
320
16 x 49
24.5
59.5
5.71
8
192
320
How do we control quality: a) Pay attention to adaptation for manufacture process b) Approval report for shipment c) Third party inspection is accepted d) Keeping quality guarantee for a long period e) Guaranteeing quality inspection of each product before assembly and packing.
f) Comply with ISO 9001
Any request or further qustions do not hesitate to let us know:
Shipping Cost:
Estimated freight per unit.
To be negotiated
Usage:
Lifting Chain
Material:
Alloy
Surface Treatment:
Electroplating
Samples:
US$ 3/Meter 1 Meter(Min.Order)
|
Order Sample
Customization:
Available
|
Customized Request
Types of Roller Chains
There are several types of roller chains available. These chains have different properties and serve different purposes. Here you will learn about diamond roller chains, X-ring and O-ring chains, inverted tooth chains, and self-lubricating chains. You can choose the type that best suits your needs by reading this article. It will also help you make an informed decision. Buying the right roller chain for your needs is easy. Hope this article is helpful to you!
Diamond roller chain
Diamond roller chains are more efficient than other chains and can significantly extend chain life. The superior design of the chain prevents internal rust from seeping out. Additionally, Diamond ACE features a corrosion-resistant exterior and a zinc-nickel pre-assembled coating that provides extended corrosion protection and wear resistance. These features reduce chain downtime and labor costs, saving a building materials manufacturing company nearly $33,000 over the life of its machines. Diamond series chains lead the industry in quality and durability, with industry-leading tensile strength and the lowest total cost of ownership. With a diverse product portfolio including standard chains, specialty chains, and custom chains, the company is sure to provide the right chain for your application. The company also offers a wide range of accessories for a variety of machinery. For more information, please visit the company website. As one of the leading manufacturers of roller chains, the CZPT Company offers unparalleled expertise and wear resistance in the power transmission market. CZPT is trusted by leading industries and provides the highest return on investment. The diamond is a symbol of strength and durability, and the company chose it as the company’s trademark to convey its core values. CZPTs can last up to 100 years or more in harsh conditions, even in underwater environments.
Self-lubricating chain
Self-lubricating roller chains are designed to increase performance while maintaining a high level of cleanliness. These chains are made of sintered alloy bushings impregnated with lubricant and pins specially treated to release oil when necessary. These chains have a long service life and are suitable for environments where regular lubrication is difficult. Below are the benefits of self-lubricating roller chains. Maintenance-free self-lubricating roller chains are the perfect replacement for standard roller chains. They are suitable for packaging, printing, textile, and sawmill applications. These chains reduce downtime and increase productivity. Furthermore, they reduce the risk of contamination. Another advantage is that there are many types of self-lubricating roller chains to choose from, allowing you to choose the one that best suits your needs. To learn more about these benefits, read the Maintenance Free Roller Chains Market Report published by Dataintelo. CAN-AM self-lubricating roller chains ensure stick-free operation. These chains are available in ANSI/BS standard and double pitch variants. They feature oil-impregnated bushings and preloaded sintered steel bushings for long life. These self-lubricating roller chains are drop-in replacements for standard roller chains and run on standard roller chain sprockets.<br/
X-Ring and O-Ring Chains
Both O-ring and X-ring roller chains are sealed and unsealed. You’ll find them on vintage bikes and small economy cars. Other applications include bulldozer treads and conveyor belts. Standard chains are made of simple plain bearings that require lubrication every few hundred miles. While the former is the most affordable type of roller chain, they do require more maintenance than O-rings. The main difference between the two types of chains is the friction and cost they generate. X-rings are slightly less expensive, but they create less friction than O-rings. X-rings are a more affordable option for road riders, while O-ring chains are more expensive for off-road racers. In some cases, X-ring and O-ring roller chains can be distinguished by the price tag alone. Both X-ring and O-ring roller sprockets are available in a variety of styles. The two styles offer comparable performance, but there are some key differences to consider. X-rings are generally better for longer travel as they offer greater durability and performance. O-rings are usually more expensive than X-ring chains, but if you’re thinking about long trips, they’re a great option.
Reverse chain
Inverted roller chains are often referred to as silent chains. They have two protrusions on each board. The outer surface is ground to include an angle of sixty or seventy degrees. These protrusions about the working surfaces of the sprocket teeth. The inner surface or shape of the sprocket can clear the sprocket. This produces a silent but still valid chain. This type of chain is used in transmissions to move heavy objects. There are three basic types of inverted toothed roller chains. Simple chains are single chains, while double and triple chains have two or three strands. In these types of chains, the pins pass through-hardened steel bushings at the ends of the links. The main difference between these types is their size. If you are not sure what size you need, first calculate the capacity of the chain. You might be surprised to learn that the smaller the diameter the better. The number of links in a reverse roller chain determines the frequency of vibration. The frequency depends on the size of the chain and the length of the chain between the sprockets. The shorter the chain, the bigger the “pull” – the up-and-down jitter caused by the sprocket. This causes additional peak loads on the drive and shortens its life.
PEER Chain’s Heavy Duty Series Double-Stranded Roller Chains
Heavy-duty double-strand roller chains are ideal for industrial and agricultural use as they provide extra stability and strength. PEER Chains manufactures chains in various lengths and pitches and offers different accessories including sprockets and pre tensioned chains. These chains are also available in a variety of different alloys and grades. Listed below are some of the most common uses for heavy-duty double strand roller chains. Heavy-duty PEER double-strand roller chains are available in a variety of styles and types, including the HKK NICKEL PLATED series. These chains are best suited for outdoor and mildly corrosive applications. They use a patented process to increase fatigue strength and reduce initial elongation. In addition, HKK double pitch twin-strand roller chains are lighter and less expensive than standard roller chains. The report also highlights the competitive environment and the latest market trends. The report identifies key players in the Roller Chains industry, including manufacturing, sales, and global market share. It also provides detailed company profiles and analyses of each vendor, including recent product launches, partnerships, and mergers and acquisitions. It also provides the competitive landscape, including company profiles, product mix, and production scale. Once you know what to expect from the market, you can make a buying decision.
Maintenance of Mechanical Flexible Couplings
Proper maintenance of mechanical flexible couplings on roller chains is critical to ensuring the proper operation and reliability of the system. Maintenance of these couplings includes periodic inspection of the components. Check for signs of fatigue and wear. Regular inspections will help determine when to replace the coupling. It also helps determine the remaining life of the coupling. Couplings should be replaced periodically for optimum performance. When replacing, be sure to use the correct parts. Make sure the coupling type matches the coupling type and chain size. Identical coupling parts may not fit, so a cross-reference guide or manufacturer’s spec number may be helpful. Make sure that the coupling is fitted with a suitable roller chain. Mechanical elastic couplings on the roller chain can be easily lubricated to avoid premature failure. Elastomeric couplings can accommodate minor shaft misalignments and are suitable for high rotational speeds. Also, it absorbs shocks. Its flexibility is due to loose components. Additionally, lubrication is essential to reduce wear on coupling components.
Roller chain size
Knowing the basic dimensions of the rollers is essential if you need to find the right roller chain for your needs. The three key dimensions of a roller chain are pitch, width, and pin diameter. These dimensions are important because they are used to identify the type of chain. These dimensions do not normally appear in chain manufacturer catalogs. They are usually designed for people designing new equipment. They are not important to maintenance technicians, but they are important to know if you are looking for a specific type of roller chain. Once you know the exact size of the chain, you can move on to choosing the correct type. You can use the printable template to measure your chain, which makes it easy to compare with the size chart. Don’t forget to check the rest of the roller chain’s specs to make sure it fits your machine. Using the Roller Chain Size Chart is an easy way to determine the proper length, width, and height for your application. When buying a roller chain, be sure to check the number of teeth and the ratio of the two. A common ratio is 2:1. The drive sprocket must have at least twice as many teeth as the roller sprocket. If the chain is used for high precision, check the type of sprocket as this will determine the correct size of the chain. You can also choose between slip-fit and press-fit mid plates.
